Shanghai Genius Industrial Co., Ltd |
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Laser welding robot description
As a new type of processing technology, laser welding robots in the welding industry have the advantages of high precision, high speed and high welding quality.
Robotic laser automatic welding systems are used in a wide range of applications, including sheet metal processing, automotive, kitchen equipment and electrical engineering, medical or mold making.
After laser welding, no further processing or minimal subsequent
processing is required.
For the mechanical parts of the multi - layer structure, each part
is cut by laser cutting, and then organized into a multi - layer
structure, which is welded to a whole by the characteristics of
large laser welding strength and small deformation, and the
production cost is greatly reduced.
ABB robot laser welding meets the precision welding of the welding
process.
Laser welding robots in addition to laser welding, laser brazing,
laser cold / hot wire feeding and laser hybrid welding have greatly
expanded the application of lasers.
Laser welding of ABB laser welding robot workstation is a mature non - contact welding method. Its high energy density makes high - speed machining and low heat input possible. It has high welding strength, narrow weld seam and small heat affected zone. And the workpiece deformation is small.
The basic configuration of the project:
1. Robot: ABB robot IRB1410
2. TRUMPF laser head
3. Peripheral emergency stop touch system
4. Robot base
5. Robot fences, etc.
Laser welding robot technical parameter
Laser type | YAG lamp pump laser generator | |
Laser wave length | 1.064μm | |
Maximum power | 300W | 600W |
Single pulse maximum output power | 150J | |
Output stability | ±5% | |
Laser transmission mode | Flexible fiber | |
Power supply | 3 phase AC 380V | |
Maximum input power | 8KW | 16KW |
Size | L750xW1620xH1340 | |
Working table (optional) | Precision electrical slide working table; galvanometer working table; robot device | |
Positioning accuracy | ±0.01mm | |
Cooling system | Internal & external double circulation heat exchange | |
Heat exchange power | 12.5KW | 18KW |
Quantity of fiber transmission branches | 1 ~ 4 | |
Storable laser type | 32 types | |
Video monitoring ( optional ) | High - definition camera + 14 inch monitor | |
Format supported | dwg | |
Weight | 400kg |
Laser welding robot application
Laser welding robot applications inclusive is very wide, used in batteries, electronics, optical communications, automotive, microelectronics, hardware, household appliances, medical equipment, molds, bathroom, super capacitors, motors, electrical, instrumentation, aerospace, solar, glasses, jewelry and so on.
Welding materials involved mainly metal materials,
Such as: stainless steel, aluminum, carbon steel, brass, copper,
galvanized sheet, rare metals.
Laser Welding Robot Arm Technical Parameter
Distance of 5th axis reaches | 1.44m |
Number of robot body axes | 6 |
Number of external devices axes | 6 |
Continuous rotation axis | 6 |
Repeat positioning accuracy | 0.05mm |
Tcp top speed | 2.1m/s |
Laser type | IPG fiber laser generator |
Laser power(standard/optional) | 500W/1000W |
Power supply | 200-600V, 50/60Hz |
Weight of robot arm | 380kg |
Integrated source | Upper arm 23 channel signal |
Integrated gas source | Upper arm up to 8bar |