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Contact name:Daisy He
Shanghai Genius Industrial Co., Ltd |
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Robotic welding machine common welding problems and solution
Although the welding robot brings a lot of convenience to the
welding operation, if the welding method is not set properly, it
will also affect the welding quality.
For example, when the welding robot faces a weld with a size of
less than 8 mm, it is usually completed by a single layer welding,
that is, a layer of weld, and the diameter of the electrode is
selected according to the thickness of the steel plate. If the size
of the weld is less than 5 mm, the welding robot is required to be
welded by a straight line method and a short arc.
In order to reduce unnecessary defects during the welding process,
the welding robot has a uniform welding speed; and the angle of the
welding rod is 45° with the horizontal plate and 65° - 80° with the
welding direction. The problem of this angle must be strictly
controlled. Otherwise, the angle of the welding rod is too small,
which will cause the root penetration to be insufficient. If the
angle is too large, the slag will easily run to the front to cause
slag inclusion.
When the welding robot uses a straight - line moving strip method
to weld a small - sized weld, the edge of the sleeve at the end of
the electrode should be placed against the weld and gently pressed;
when the electrode melts, it will gradually follow the welding
direction moves. This is not only easy to operate, but also has a
deep penetration and a beautiful appearance of the weld.
If the weld size is 5 - 8mm, it can be welded by the oblique circle
or anti - aliasing method, but the speed of the transport is
different. Regarding the control of the speed of the moving bar
during the welding process of the welding robot, the speed must be
properly mastered, otherwise it will easily cause undercut, slag
inclusion, and poor edge fusion.
Genius welding robot have integrated design welding
gun, reducing resistance of wire through path, wire feeding
smoothly. Have dis - collision device, high sensitivity, after
crash,immerdately work and no need adjustment, for the robotic arm
housing, it's die casting, smooth surface, metal color antirust for
10years.
Robotic welding machine specification
| Robot model | ZK1400-06 | |
| Application | Arc welding | |
| Mounting | Vertical ground installation | |
| Number of axes | 6 | |
| Payload | 6kg | |
| Max working radius | 1400mm | |
| Repeated posiontioning accuracy | 0.03mm | |
| Maximum joint range | J1 | RV reducer ±160° |
| J2 | RV reducer +110°, -70° | |
| J3 | RV reducer +65°, -120° | |
| J4 | RV reducer ±150° | |
| J5 | Hollow harmonic reducer +105°, -110° | |
| J6 | Hollow harmonic reducer ±320° | |
| Maximum joint speed | J1 | RV reducer 201.9°/S |
| J2 | RV reducer 198.3°/S | |
| J3 | RV reducer 198.3°/S | |
| J4 | RV reducer 296.2°/S | |
| J5 | Hollow harmonic reducer 197.5°/S | |
| J6 | Hollow harmonic reducer 247.2°/S | |
| Allowable bending moment N.m | J4 | RV reducer 9.8N.m |
| J5 | RV reducer 9.8N.m | |
| J6 | Hollow harmonic reducer 4N.m | |
| Allowable inertia Kg.㎡ | J4 | RV reducer 0.3kg.㎡ |
| J5 | RV reducer 0.3kg.㎡ | |
| J6 | Hollow harmonic reducer 0.05kg.㎡ | |
| Body total weight | KG | 185KG |
| Operating environment | Temperature | 0℃ - 45℃ |
| Humidity | 20% - 80% | |
| Others | Keep away from corrosive gases or liquids or explosive gases, | |
| Power capacity | 6KVA (Robot) + 24KVA (Welding source) | |
Robotic welding machine motion range
Robotic welding machine application
The core solutions provided by Genius Robotics are thin-plate, medium-thick plate and other welding processes.
Electric vehicle parts welding, used in the industry of thin-plate workpieces such as two-wheeled vehicles and tricycles;
Medium-thick plate welding function, used in construction machinery, construction machinery, steel structure parts and other medium-thick plate workpieces;
Laser scanning tracking and teaching-free programming demonstration
of the scheme, developed the robot's "sweep first and then weld"
function to realize the welding of tube sheet workpieces and solve
the application of errors in the incoming, assembly and positioning
of tube sheet workpieces.
Genius Robotics not only researches robots, but also researches
automated welding processes for the industry.
Robotic welding machine power supply introduction
Welding machine refers to the electrical appliance that provides power with certain characteristics for welding.
Because of its flexibility, simplicity, convenience, firmness and reliability, and the advantages of welding even with the same strength as the base material, it is widely used in various industrial fields, such as aerospace, ships, automobiles, containers, etc.
Robotic welding machine company introduction
Genius Robotics is a high-tech enterprise with welding robot
technology as its core and dedicated to the research and
development, manufacturing, application and sales of intelligent
manufacturing and automated welding system integration.
The main products are arc welding robot workstations, laser
welding/cutting robot workstations, automated welding intelligent
equipment, etc. The production base covers an area of 32,000 square
meters, with a complete set of domestic high-precision CNC
machining/numerical control machine tools/wire cutting equipment,
several inspection equipment imported from the United States, and
an annual production of 3,000 inddustrial robots.
