Safe Robotic Welding Cells 6kg Effective Load Dust Proof Vertical Ground Installation

Safe Robotic Welding Cells 6kg Effective Load Dust Proof Vertical Ground Installation

Notes for using robotic welding machine

The welding robot includes a robot body, a control cabinet, a teaching programmer, a welding power source, a wire feeding device, and a welding gun device.

1. Select the installation location of the welding robot. The welding robot contains many high - precision components, especially its control cabinet. Although it is well dust - proof, the poor environment at the installation site will reduce the life of the robot.
Therefore, in order to avoid adverse effects on the welding robot caused by environmental factors and prolong its service life, the welding robot should be installed in a place that is waterproof, dry and has little dust. And the control cabinet and welder are required to keep a distance from the ground.

2. In general, the welding robot has been calibrated to its origin position before leaving the factory, but even so, the center of gravity position measurement and tool position check are performed when the robot is installed. This step is relatively simple, just need to find the menu in the settings of the welding robot, step by step, follow the prompts.

3. After the welding robot is installed, it is necessary to take safety precautions. If someone approaches, it may cause a major safety accident.
Therefore, as far as possible, install a protective fence on the outside of the welding robot to prevent unrelated personnel from approaching; when operating the welding robot, the staff should also wear protective equipment; the start button is set in the safe position of the robot to avoid potential safety hazards.

Robotic welding machine specification

Robotic welding machine motion range

Robotic welding machine power supply introduction

It is fully digital MIG series with new Low Spatter technology. Due to high end DSP + FPGA and waveform control technology. It provides outstanding control of arc and weld pool and bring spatter free welding quality and high efficient productivity.

1. High speed DSP + FPGA multi - core system, can shorten control period to control arc effectively.
2. Periodic molten drop control technology, molten pool is more stable, with beautiful welding seam formation.
3. Welding spatter for carton steel decreases 80%, reduce spatter clear work, heat input reduces 10% - 20%, small deformation.
4. Integrated analog communication, international Devicenet digital communication and Ethernet communication interface, realize seamless integrated with robot.
5. Open type communication mode, robot can control all parameters of welding machine.
6. Built - in start point test function, can achieve welding seam start point test without adding robot hardware.

FAQ

Q: Are you a manufacturer or a trading company?

A: We are a manufacturer, and our factory located in Nantong city, Jiangsu province. Our company occupies an area of 32,000 square meters, with a plant area of 25,000 square meters. It has 72 senior technicians, 42 technicians directly researching and developing, we are a manufacturer with strong R & D capabilities and own core technology, sincerely welcome to visit our factory.

Q: Why choose Genius welding robot ?

A:

1. Core components like RV reducer, harmonic reducer and servo motor independently R & D by ourselves, save cost then have a better price to customers, besides, ensure the coordination and consistency of robot, then ensure the quality at last.
2. For servo motor, absolute value encoder, servo motor and RV reducer direct connect horizontal volume size smaller.
3. For Wire Feeder, 30 years experience, now production No.3 in the world, we are also supplier of Yaskawa and FANUC for wire feeder.
4. For Robotic arm housing, die casting, smooth surface, metal color antirust for 10years.
5. For Welding gun, integrated design, reducing resistance of wire through path, wire feeding smoothly.
6. For Dis - collision device, high sensitivity, after crash,immerdately work and no need adjustment.

Q: How about your after - sale service?

A:

1. Installation Services: In the period of installation and debugging, we shall offer training about effective operation and maintenance.

2. Technical Services: We can assist our clients to solve all kind of technical problems with our capable technical team, and we own adequate experience for production line transformation project.

3. Warranty Services: We offer free after sale service except the engineers' traveling expense for any quality problem occurs during our 12 months warranty period.

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Q: What is your payment term?

A: The payment method is 50% prepayment, 50% balance before cargo delivery if the client does not need onsite installation or debugging;
The payment method is 50% prepayment, 40% balance before cargo delivery, 10% upon verification in the client’s factory if the client needs onsite installation or debugging.

Other optional device - welding positioner table