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JLSF-40D PLC Air Cooled Screw Chiller For Industrial Commercial

Dongguan Jialisheng Refrigeration Equipment Co., Ltd.

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JLSF-40D PLC Air Cooled Screw Chiller For Industrial Commercial

Country/Region china
City & Province dongguan guangdong
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Product Details

JLSF-40D Air Cooled Screw Chiller Metal Processing, Plastic Injection Molding, Laser Cutting, Electronics Manufacturing

 

Product Description:


Air-cooled screw chiller is a kind of industrial refrigeration and commercial air conditioning equipment, mainly composed of evaporator, compressor, condenser and expansion valve and other components. It uses a screw compressor to compress the low-temperature and low-pressure refrigerant into a high-temperature and high-pressure gas, then releases heat to the outside through the condenser, and finally reduces the temperature and pressure of the refrigerant through the expansion valve to return to the evaporator for recycling.

During operation, the air-cooled screw chiller absorbs the heat in the outdoor air, cools the cooling water and circulates it to the room, so as to reduce the indoor temperature. Its cooling efficiency is greatly affected by factors such as outdoor temperature and humidity, so its effect may be limited in high-temperature and high-humidity environments.

Compared with water-cooled chillers, air-cooled screw chillers do not require an additional cooling water system, so they are simpler and more cost-effective. However, since it uses outside air for cooling, it can be problematic in areas with high air pollution or where indoor air quality needs to be maintained.


 

 

Production Features:


Air-cooled screw chillers and water-cooled screw chillers are two different cooling methods, and they have some different characteristics:

1. Cooling method: The air-cooled screw chiller dissipates heat to the surrounding air through the built-in fan and heat sink to achieve cooling. Water-cooled screw chillers absorb heat by circulating water and release the heat to the atmosphere through cooling towers or cooling equipment.

 

2. Installation and maintenance: Air-cooled screw chillers do not need to connect water pipes and cooling towers, and installation and maintenance are relatively simple. The water-cooled screw chiller needs to be connected with water pipes and cooling towers, and the water circulation system needs to be checked and maintained regularly.

 

3. Cooling efficiency: Water-cooled screw chillers generally have higher cooling efficiency because water conducts heat better than air. Under high temperature environment or high load operating conditions, water-cooled screw chillers can usually provide more stable and reliable cooling effect.

 

4. Space requirements: The air-cooled screw chiller does not require a cooling tower and occupies a relatively small space. The water-cooled screw chiller requires an additional cooling tower to release heat, which occupies a relatively large space.

 

5. Environmental adaptability: Air-cooled screw chiller is suitable for environments without stable water supply or poor water quality, because it does not depend on external water sources. The water-cooled screw chiller requires a stable water source and has higher requirements for water quality.

 

To sum up, the air-cooled screw chiller has the advantages of easy installation, no need for water source and cooling tower, and suitable for some special environments. While the water-cooled screw chiller has high cooling efficiency and stability, it is suitable for general industrial and commercial applications, but requires an additional water circulation system and cooling tower. Which cooling method to choose should be decided according to specific needs and environmental conditions.

 

 

 

Working Principle:


The working principle of the air-cooled screw chiller is as follows:

Compression process: The refrigerant is compressed into a high-temperature and high-pressure gas in the screw compressor, and then enters the condenser.

 

Condensation process: The high-temperature and high-pressure gas is cooled in the condenser to become a high-pressure liquid, and at the same time release heat, which is dissipated into the outdoor air through fans and radiators.

 

Expansion process: After the high-pressure liquid is decompressed by the expansion valve, it becomes a low-temperature and low-pressure liquid, and then enters the evaporator.

 

Evaporation process: The low-temperature and low-pressure liquid evaporates in the evaporator, absorbs the heat in the room, cools down the cooling water in the room, and circulates it to the room, thereby achieving the purpose of reducing the indoor temperature.

 

Techinical Parameters:

 

ModelJLSF-30DJLSF-40DJLSF-50DJLSF-60DJLSF-70DJLSF-80DJLSF-90DJLSF-100DJLSF-110D
Cooling capacityKW/h94.8126.4158.0189.6221.2252.8284.4316.0347.6
Kcal/h84,000112,000140,000168,000196,000224,000252,000280,000308,000
Temperature range5℃~35℃(Below 0℃ can be customized)
Power supply3N-380V/415V        50HZ/60HZ
Total powerKW24.833.741.545.257.4626972.583.6
Running currentA4156.569.675.996.586.7116.2122111.3
Chilled waterm³/h1519.624.22935404550.253.8
compressortypeSemi-hermetic screw type
 Start methodY-△
 capacity adjustment0,25,50,75,100
 input powerKW23.330.738.542.251.4566366.373
Frozen oiltypeHBR-A01
 filling volumeL778121616161618
refrigeranttypeR-22/R407C
 control methodTemperature Sensing External Pressure Equalizing Expansion Valve
Evaporatorfilling volumeKG162227323642465256
 typeshell and tube
condenserDiametermmDN65DN80DN80DN80DN80DN100DN100DN100DN125
 typeHigh-efficiency copper-sleeved aluminum-fin type + low-noise external rotor fan
 Cooling air volumem³/h280003600045000550063000740008300092000102000
protective deviceHigh and low voltage switch, antifreeze protection, soluble plug, safety valve, overload protection device, coil overheat protector, automatic temperature protection switch, etc.
DimensionsLmm220023002500280028002910310031503150
 Wmm110011001200120018002050205020502050
 Hmm182020302030203021002100210021002100
weightKG92011201350156017801920223024502720

 

 

ModelJLSF-120DJLSF-130DJLSF-150DJLSF-160DJLSF-180DJLSF-200DJLSF-240DJLSF-260DJLSF-300D
Cooling capacityKW/h379.2410.8474.0505.6568.8632.0758.4821.6948.0
Kcal/h336,000364,000420,000448,000504,000560,000672,000728,000840,000
Temperature range5℃~35℃(Below 0℃ can be customized)
Power supply3N-380V/415V 50HZ/60HZ
Total powerKW149169195.1204.8240247.5282309.4364.5
Running currentA88.6100.5114.8120.5141.6145.6165.5182214.4
Chilled waterm³/h5965747990101119130152
compressortypeSemi-hermetic screw type
 Start methodY-△
 capacity adjustment0,25,50,75,100
 input powerKW79.688.5102.8108.5126.6130.6150.5167199.4
Frozen oiltypeHBR-A01
 filling volumeL181823242428323236
refrigeranttypeR-22/R407C
 control methodTemperature Sensing External Pressure Equalizing Expansion Valve
Evaporatorfilling volumeKG6266758092103121126150
 typeshell and tube         
condenserDiametermmDN1250DN150DN200
 typeHigh-efficiency copper-sleeved aluminum-fin type + low-noise external rotor fan
 Cooling air volumem³/h112000122000141000150000169000189000223000245000285000
protective deviceHigh and low voltage switch, antifreeze protection, soluble plug, safety valve, overload protection device, coil overheat protector, automatic temperature protection switch, etc.
DimensionsLmm350038004120425046804680523056306550
 Wmm210021002100210021002100210021002210
 Hmm212021202120212021202120212021202150
weightKG305033603670355041204230465055707420

 


Application Industry:


The air-cooled screw chiller is a chiller that uses a screw compressor and an air-cooled condenser, and is suitable for the following industries:

 

1.Industrial manufacturing: In the industrial manufacturing process, many equipment need to be cooled, such as plastic processing equipment, metal processing equipment, chemical equipment, etc. At this time, it is necessary to use air-cooled screw chillers to provide cooling services for these equipment.

 

2.Commercial buildings: Air-cooled screw chillers can provide refrigeration services for large commercial buildings, factories and public places, such as shopping centers, supermarkets, hotels, hospitals, office buildings, etc.

 

3.Pharmaceutical industry: In the pharmaceutical industry, many production processes need to control temperature and humidity to ensure product quality and safety, so chillers are needed for cooling and humidity control.

 

4.Food industry: In the food industry, many production processes require temperature control, such as wine, beverages, dairy products, etc., and chillers are required for refrigeration.

 

5.Electronics industry: In the electronics industry, many devices need to be cooled, such as electronic components, semiconductor equipment, etc., and chillers are required for cooling.

 

In short, air-cooled screw chillers are suitable for various industries and occasions that require refrigeration, such as industrial manufacturing, commercial construction, pharmaceutical industry, food industry, electronics industry, etc.

 

      
  Automotive Manufacturing           Chemical Engineering                  Electronics Industry                Electroplating Industry

 

     

  Injection Molding Industry           Pharmaceutical Industry           Plastic Packaging Industry               Printing Industry

 

 

Upport and Services:


Air Cooled Chiller technical support and service includes:

1. 24/7 customer support
2. Remote guidance installation and maintenance
3. Remote Diagnostics and Troubleshooting
4. Phone/Email Advice and Guidance
5. User friendly documentation and manuals
6. Software Updates and Upgrades
7. Cost price of spare parts and consumables

 

 

Packing and Shipping:


Air-cooled chillers are packaged and shipped in standard plywood wooden boxes. All components are secured and protected with a film, and the unit is then placed on a pallet for easy transport. And affix the shipping mark information label on the wooden box to ensure correct delivery.

 

 

Can you give me some advice to optimize the cooling system design?


Here are some suggestions and considerations when optimizing the design of cooling systems in the plastic injection molding process:

 

1. Uniform cooling: Make sure that the cooling water can flow evenly through the entire injection mold, especially the hot spots. Design the proper cooling channel layout and size to ensure that the cooling water can fully contact the surface of the mold and absorb heat effectively.

 

2. Control the cooling speed: Control the cooling speed by adjusting the flow and temperature of the cooling water. During plastic injection molding, cooling rates that are too fast or too slow can have a negative impact on product quality. According to specific plastic materials and product requirements, adjust the parameters of cooling water to achieve the best cooling effect.

 

3. Optimizing cooling channel design: Design appropriate cooling channels in the injection mold to ensure that cooling water can flow through effectively. The size, shape and layout of the channels should be optimized for the specific injection molded part to maximize the cooling effect.

 

4. Use cooling pipes and nozzles: Use cooling pipes and nozzles in the cooling system to guide cooling water to specific areas and concentrate on cooling hot spots. This improves cooling efficiency and avoids wastage of cooling water.

 

5. Clean and maintain the cooling system: Regularly clean the cooling system to prevent the blockage of the cooling channel and ensure the smooth flow of cooling water. At the same time, regularly check the operating status of the cooling system to ensure the normal operation and performance of the cooling water machine.

 

6. Use temperature sensors and monitoring systems: Install temperature sensors and monitoring systems to monitor temperature changes in injection molds. This allows the cooling effect to be monitored in real time and adjusted and optimized as needed.

 

7. Mold material selection: choose a mold material with good thermal conductivity to improve the cooling effect. Materials with better thermal conductivity can help conduct heat to the cooling channel faster and speed up cooling.

 

Through the above optimization measures, the effect of the cooling system can be improved, the cooling efficiency during the injection molding process can be improved, the injection molding cycle can be shortened, and the production efficiency and product quality can be improved.

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