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JLSF-60HP Chiller Air Cooled air cooled modular chiller packaged chiller unit

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JLSF-60HP Chiller Air Cooled air cooled modular chiller packaged chiller unit

Country/Region china
City & Province dongguan guangdong
Categories Pharmaceutical Machinery Parts
InquireNow

Product Details


Product Description:


Chillers are widely used in the beverage industry. As a common cooling equipment, the chiller extracts heat from the beverage or beverage production process through the refrigeration cycle system to achieve rapid cooling of the beverage and maintain a suitable temperature. The following are several main application areas of chillers in the beverage industry:

1. Beverage production line: Chillers are often installed on beverage production lines to quickly cool hot beverages. During the production process of beverages, syrups, juices or other raw materials need to be cooled to a suitable temperature to ensure product quality and taste stability. The chiller quickly cools hot beverages by circulating cooling water or refrigerant, improving production efficiency and maintaining product consistency.

 

2. Beverage storage and distribution: In beverage storage and distribution, chillers are used to keep beverages cold. The chiller provides cooling water or refrigerant to keep the beverage at the appropriate storage temperature through the cooling equipment or cold storage, extending the shelf life of the product and maintaining its quality.

 

3. Beverage service and distribution: Water chillers are also commonly used in beverage service and distribution, such as in beverage machines, coolers or refrigerated cabinets in hotels, restaurants, coffee shops and other places. These devices provide cooling capabilities through a water cooler, ensuring that the beverages served stay cool and tasty.

 

4. Cold drink production: For the production of cold drinks, such as ice cream, smoothies and cold drink juices, the water chiller is one of the indispensable equipment. The chiller quickly cools the raw materials by providing low-temperature cooling water or refrigerant to keep them frozen during the production process, ensuring the taste and quality of cold drinks.

 

The application of chillers in the beverage industry can help improve production efficiency, ensure product quality and taste, and at the same time meet consumers' demands for cold drinks. Choosing a suitable chiller and properly configuring the cooling system can effectively control temperature, improve energy efficiency, and provide stable and reliable cooling solutions for the production and sales of the beverage industry.




 

Product Features:


In addition to the application areas mentioned above, chillers also have the following advantages and application areas in the beverage industry:

1. Temperature control and stability: Chillers can provide precise temperature control and stability to ensure that beverages maintain the required temperature during production, storage and distribution. This is very important for some special beverage types, such as tropical fruit juices and wines, to maintain their taste and quality.

 

2. Energy saving and environmental protection: Modern chillers adopt efficient refrigeration cycle systems and energy-saving technology, which can reduce energy consumption and environmental impact. By using energy-saving compressors, optimized refrigerant and heat recovery technologies, chillers can achieve energy saving and emission reduction in the beverage industry, meeting the requirements of sustainable development.

 

3. Automation and intelligent control: The chiller can be integrated with automation and intelligent control systems to achieve remote monitoring, data analysis and intelligent adjustment. These features can improve the automation, ease of operation and production efficiency of beverage production lines, while optimizing energy consumption and quality control.

 

4. Multifunctional applications: In addition to cooling beverages, chillers can also be used in other beverage industry applications. For example, in the beer brewing process, a chiller can be used to control fermentation temperature and cool the wine. During the beverage bottling process, water chillers can be used to cool bottles to ensure product quality and extend shelf life.

 

5. Efficient production and expansion capabilities: The chiller can quickly cool beverages and raw materials, improving production efficiency and output. In times of high demand, chillers can also meet the needs of mass production by increasing refrigeration capacity or expanding the cooling system.

 

To sum up, the chiller has the advantages of temperature control, energy saving and environmental protection, automatic control, multi-functional application and efficient production in the beverage industry. Through reasonable selection and configuration of chillers, the beverage industry can achieve high-quality, efficient and environmentally friendly production processes and meet the special needs of different beverage types.

 

 

Working Principle:


The main components of an air-cooled chiller include a compressor, an air condenser, an expansion valve, and an evaporator. Here is a basic overview of its workflow:

1.The compressor takes in low-pressure, low-temperature refrigerant gas and compresses it into high-pressure, high-temperature gas.
 

2.This high-temperature, high-pressure refrigerant gas enters the air condenser, exchanges heat with the ambient air, and discharges heat to the environment, while the refrigerant condenses from a gaseous state to a liquid state.
 

3.The high-pressure refrigerant liquid passes through the expansion valve, the pressure suddenly drops, and it turns into a low-pressure and low-temperature refrigerant liquid.
 

4.The low-temperature and low-pressure refrigerant liquid enters the evaporator, absorbs indoor heat, evaporates into a gaseous state by itself, and the indoor temperature drops to achieve the purpose of refrigeration.
 

5.The refrigerant gas is sucked into the compressor again to complete a cycle.
 

The advantages of air-cooled chillers include simple installation, no need for cooling towers and cooling water pumps, and low maintenance costs. However, its efficiency is lower than that of water-cooled chillers, especially at high ambient temperatures, and its efficiency will be further reduced

① Compressor⑤ Evaporator⑨ Temperature sensor⑬ Bypass valve
② Condenser⑥ Ball valve⑩ Water tank⑭ Low voltage controller
③ Filter drier⑦ Antifreeze switch⑪ Water pump pressure gauge⑮ High voltage controller
④ Expansion valve⑧ Float switch⑫ Water pump

⑯ Pressure relief valve

 

 

 

Techinical Parameters:

 

ModelJLSF-1HPJLSF-2HPJLSF-3HPJLSF-4HPJLSF-5HPJLSF-6HPJLSF-8HPJLSF-10HP
Cooling capacityKW/h3.16.29.312.415.518.624.831
Kcal/h2,7005,4008,10010,80013,50016,20021,60027,000
Temperature range5℃-35℃(Below 0℃ can be customized)
Power supply1PH-220V 50HZ/60HZ     3PH-380V/415V 50HZ/60HZ
Total powerKW1.212.032.843.74.55.77.338.83
CompressorType Hermetic scroll type or piston
PowerKW0.751.502.253.003.754.506.007.50
Circulating pumpPowerKW0.3750.3750.3750.3750.750.750.751.5
Headm2222222223232321.5
RefrigerantType R22/R407c/R134a/R410a
Control method Temperature Sensing External Pressure Equalizing Expansion Valve
filling volumeKg0.501.001.502.002.503.004.005.00
EvaporatorFlowm³/h0.820.981.451.882.422.923.754.85
water capacity0.0280.040.050.050.0650.0650.130.18
Diameterinch1/2"3/4"1"1-1/2"1-1/2"
CondensatorTypeEfficient brass sets corrugated aluminum fin
FanTypeAxial flow
air volumem³/h100020003000400050006000800010000
Protective deviceHigh and low pressure switch, antifreeze protection, fusible plug/safety valve, overload protection device, coil overheat protector, automatic temperature protection switch, etc.
Machine sizeLmm680800104011401140120014001400
Wmm420480555620620650725725
Hmm720850106012001200116014501450
Unit weightKg6090130140170210270350

 

 

ModelJLSF-12HPJLSF-15HPJLSF-20HPJLSF-25HPJLSF-30HPJLSF-40HPJLSF-50HPJLSF-60HP
Cooling capacityKW/h37.246.56577.593124155186
Kcal/h29,05937,96550,80561,68374,99297,675116,521156,249
Temperature range5℃-35℃(Below 0℃ can be customized)
Power supply1N-220V 50HZ/60HZ      3N-380V/415V 50HZ/60HZ
Total powerKW11.413.6219.822.7528.339.246.7556.1
CompressorType Hermetic scroll type or piston
PowerKW911.251518.7522.53037.545
Circulating pumpPowerKW1.51.52.22.24445.5
Headm21.521.5222225252526
RefrigerantType R22/R407c/R134a/R410a
Control method Temperature Sensing External Pressure Equalizing Expansion Valve
filling volumeKg7.29.112.215.318.624.530.636.8
EvaporatorFlowm³/h5.817.610.1612.3415.219.5323.330.52
water capacitym³/h0.180.210.280.320.320.610.660.72
Diameterinch1.5"2"2.5"3"
CondensatorType Efficient brass sets corrugated aluminum fin
FanType Axial flow
air volumem³/h1200015000200002500030000400005000060000
Protective deviceHigh and low pressure switch, antifreeze protection, fusible plug/safety valve, overload protection device, coil overheat protector, automatic temperature protection switch, etc.
Machine sizeLmm14001750200020002200200020002400
Wmm725750900900900180018001800
Hmm14501500177017701770220023002300
Unit weightKg370480590590880100012801420

 


Application Industry:


Small air-cooled chillers are suitable for many different industries and applications, including but not limited to the following:

 

1.Electronics industry: Small air-cooled chillers can provide refrigeration for high-tech products such as semiconductors, optics, and electronic components to ensure the normal operation of the equipment.

 

2.Pharmaceutical industry: small air-cooled chillers can provide stable cooling effect for the link in the pharmaceutical production process that requires temperature control, ensuring the quality and safety of pharmaceuticals.

 

3.Food industry: Small air-cooled chillers can provide refrigeration for the links that require temperature control during food processing, storage and transportation to ensure the quality and safety of food.

 

4.Plastic industry: small air-cooled chillers can provide refrigeration for the temperature-controlled links in plastic injection molding, blow molding, extrusion molding, etc., to ensure product quality and production efficiency.

 

5.Chemical industry: small air-cooled chillers can provide refrigeration for the links that need temperature control in the chemical production process to ensure the quality and safety of chemical products.

 

In general, small air-cooled chillers are suitable for various occasions that require refrigeration, and provide efficient, stable and reliable refrigeration solutions for different industries.

 


  Automotive Manufacturing          Chemical Engineering              Electronics Industry                 Electroplating Industry
 

  Injection Molding Industry          Pharmaceutical Industry         Plastic Packaging Industry            Printing Industry

 

 

Upport and Services:


Chiller technical support and service includes:

1. 24/7 customer support
2. Remote guidance installation and maintenance
3. Remote Diagnostics and Troubleshooting
4. Phone/Email Advice and Guidance
5. User friendly documentation and manuals
6. Software Updates and Upgrades
7. Cost price of spare parts and consumables

 

 

Packing and Shipping:


Chillers are packaged and shipped in standard plywood wooden boxes. All components are secured and protected with a film, and the unit is then placed on a pallet for easy transport. And affix the shipping mark information label on the wooden box to ensure correct delivery.

 

 

What advanced cooling technologies can be applied to cooling systems in the beverage industry?


In cooling systems in the beverage industry, there are several advanced cooling technologies that can be applied to improve efficiency and quality. Here are some of the common advanced cooling technologies:

1. Direct spray cooling technology: This technology uses a spray device to spray the cooling medium (such as cold water) directly on the surface of the hot beverage, reducing the temperature of the beverage through heat transfer and evaporation. Direct spray cooling technology is fast and efficient, can quickly cool beverages to the required temperature, and is suitable for high-volume production lines.

 

2. Heat exchanger technology: A heat exchanger is a device used to transfer heat between two fluids. In cooling systems in the beverage industry, different types of heat exchangers such as plate heat exchangers and shell and tube heat exchangers can be used. These heat exchangers effectively exchange heat between hot beverages and a cooling medium, such as cold water or refrigerant, allowing for rapid cooling of the beverage.

 

3. Cooling tower technology: A cooling tower is a device that transfers heat from the cooling medium to the air through water circulation and fan heat dissipation. In the cooling system of the beverage industry, cooling towers can be used to dissipate the heat generated by the refrigeration unit and ensure a stable operating temperature of the cooling system. Cooling tower technology has the advantages of efficient heat dissipation, energy saving and environmental protection.

 

4. Energy-saving refrigeration technology: With the increasing awareness of energy conservation and environmental protection, the beverage industry is paying more and more attention to the use of energy-saving refrigeration technology. For example, a compressor with variable frequency drive can dynamically adjust the refrigeration power according to actual needs to avoid energy waste. In addition, the use of efficient refrigerants, optimized refrigeration cycles and heat recovery technologies can also reduce energy consumption and improve the energy efficiency of the cooling system.

 

5. Intelligent control technology: Using advanced sensors, controllers and data analysis technology, intelligent management and optimized control of the cooling system can be achieved. By monitoring and analyzing parameters such as temperature, pressure, and flow in real time, intelligent control technology can accurately adjust the operating status of the refrigeration system and improve cooling efficiency and stability.

 

These advanced cooling technologies can be selected and combined according to the needs of the beverage industry and the characteristics of the production line to achieve efficient, stable and energy-saving cooling effects, and improve beverage quality and production efficiency. At the same time, different technologies can also be combined with each other to form more complete and customized cooling system solutions.

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