China Zhangjiagang Reliable Machinery Co., Ltd |
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A. Brief Introduction:
The filling line is composed of bottle washing machine, filling
machine and sealing machine, fully automatic, smaller in space
occupied, more compact in structure, used for plastic bottle or
glass bottle, can filling mineral water, fruit juice, health drink,
soy sauce, milk, vinegar, wine and so on. It is the ideal filling
line for food and drink factories.
Main Features:
1. It’s fully automatic washing, filling and capping combined
machine, guarantee the production continuity and reliability, more
advanced in technique, smaller in space occupied, more compact in
structure.
2. Strong adaptability: because all parts have a height adjusting
device, the height of bottle can be adjusted within the range of
170~320mm, changing few parts, such as bottle stirring wheel and
guiding plate, to suit different bottle diameter in the range of
50~100mm.
3. This machine has a complete set of fully automatic and reliable
protection system. There is a security and protection device under
bottle receiving wheel. In case bottle crowding or overload happens
at bottle receiving wheel, the machine would stop running at once.
B. Inside detailed parts:
1) Washer Part
The bottle is blown into the bottle shifting wheel, when the
flushing clamp reaches the bottle neck, the jaw will clamp the
bottleneck, under the guidance of the rail, the clamp will turn the
bottle 180°into an upright position, through second bottle pusher
into the filling position.
2) Filler Part
The filling part is mainly composed of a filling valve and filling
transmission parts. The washed bottle reaches the filling position
via the bottle shifting wheel. In the mean time, the bottle
clamping plate of the filling machine will clamp the bottle and
move up to seal the bottle, filling valve will open, send the
liquid into the bottle. When the liquid level of the bottle reaches
the trachea of the filling valve, the filling will stop.
3) Capper Part
The capping part consists of screw heads, capping transmission
part, a sorting part and an under cover tube parts. The bottle
which has finished filling will enter the capping position via the
driving wheel. The photoelectric detection of the detecting signal
detects the bottle, send a message to the valve cover, the cylinder
cap will open, the caps will be blew into the cover plate by
compressed air. The screw head which has magnetic torque will come
down when it gets in a straight line with the bottle cap, the
rotary cap ring gear seizes the cap and move forward, the cap lid
the bottle and screw. When the torque out numbered the adjusted
magnetic , the capping head will automatically slip, thus protect
the cap from being damaged by the rotary cap ring gear. Bottles
that have finished capping will be transported by the bottle pusher
to the conveyor belt.
4) Cap Unscramble / Cap Loader
Cap Unscramble
Deliver the bottle cap to the capping part, and the cap elevator
will adjust the cap to the correct direction, and wait for it to be
transferred to the bottle neck.
Cap Loader
The air pressure is transmitted to the cap elevator.
The flat cap loader reduces the occurrence of back cover.
Before entering the cap elevator, the cap surface faces the same
direction, speeding up the transportation and reducing false stops.
5) Control System
The brand of the switch is Autonics, and all other electrical
brands are Siemens and Schneider.
The electric box is inside the filling machine, saving the factory
space.
An external air box is additionally provided, which is convenient
for observing the air volume outside and more neat.
6) Prefect Frame
The body and all pipes are made of stainless steel 304.
The parts of door and frame are all made of stainless steel 304
combined with nano glass to reduce the chance of glass damage
during transportation.
The door frame is designed with large and wide handle.
C. Technical Parameters:
Model | CGFR12-12-6 |
Application | Juice / Tea / Beverage / Coffee / Milk / Water and so on |
Number of washing, filling and capping heads | 12-12-6 |
Production capacity(500ml) | 4000 bottles/hour |
Filling precision | ≤±5mm(liquid level) |
User Ambient Conditions | Temperature:50~80℃; |
Suitable bottle specification | Volume=100-2000ml |
Bottle type | Plastic bottle / PET Bottle |
Bottle neck/Cap Style | Plastic Screw Cap |
Machine material | Food stage SS304 OR SS316 |
Air source pressure (Mpa) | 0.5-0.6 |
Filling way/principle | Vacuum filling |
Motor power(kw) | Main motor 3.6kw |
Control System | SIMENS PLC+ TOUCH SCREEN |
Features | No Bottle No Filling |
Power Supply | Voltage:220V~4150V,3phase; |
Overall dimensions (mm) | 2050*1800*2400 |
Weight (kg) | 2500 |
Certificates | CE / SGS / ISO 9001/ CCC |
Other Available Models:
Model | CGFR8-8-3 | CGFR12-12-6 | CGFR18-18-6 | CGFR24-24-8 | CGFR32-32-8 | CGFR40-40-10 | CGFR50-50-12 | CGFR60-60-15 |
Production capacity(bottles/hour) | 2000 | 4000 | 6000-7000 | 10000-12000 | 13000-15000 | 15000-18000 | 20000-22000 | 24000-25000 |
Some Quesions You May Be Interested:
How to get my exact offer?
A. If you have clear demand, please inform us, we will make
detailed good quote for you soon.
B. If you are new in this filed and don't have clear objectives,
you can share us your ideas, investment budget or workshop size, we
can make proposal recommendation for you.
How can I check the quality of your machine?
A. You are always welcome to visit our factory, we will show you
machine working and detailed parts & raw materials. We will
pick you up at stations/airports.
B. We have reference projects in most countries, after getting
permission of the customer, you can go to visit them.
Do you have agents or office out of China?
Now we have agent in Ghana, UAE, Uganda, Ethiopia... Welcome to
join us!
Welcome to contact us for further communication!