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Introduction:
NiCrTi/45CT wire is a Nickel/Chrome/Titanium wire developed specifically for boiler applications. This second generation material replaces 06BXP and produces coatings which are extremely resistant to corrosive vanadium and sulfur gases in boiler atmospheres.
Typical Uses and Applications:
This material has proven very effective in providing long term
protection to boiler tubes against high temperature sulfidation.
The wrought material is highly resistant to sulfur/vanadium
atmospheres up to 1800°F. Wrought material of this type has shown a
2 mil per year corrosion rate over a nine year period when used in
the super heater section of boilers. Coatings of 45CT wire applied
to boiler tubes have shown virtually no loss of thickness or
spalling after 24 months of service (as of this writing).
Thermal spray wire
Item | Inconel 625 | Ni95Al5 | 45CT | Monel 400 | HC-276 | Cr20Ni80 | K500 |
C | ≤0.05 | ≤0.02 | 0.01-0.1 | ≤0.04 | ≤0.02 | ≤0.08 | ≤0.25 |
Mn | ≤0.4 | ≤0.2 | ≤0.2 | 2.5-3.5 | ≤1.0 | ≤0.06 | ≤1.5 |
P | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.02 | ≤0.01 |
S | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 | ≤0.01 |
Si | ≤0.15 | ≤0.2 | ≤0.2 | ≤0.15 | ≤0.08 | 0.75-1.6 | ≤0.5 |
Cr | 21.5-23 | ≤0.2 | 42-46 | - | 14.5-16 | 20-23 | - |
Ni | Rest | Rest | Rest | 65-67 | Rest | Rest | Rest |
Cu | - | - | - | Rest | - | - | 27-33 |
Mo | 8.5-10 | - | - | - | 15-17 | - | - |
Ti | ≤0.4 | 0.4-1 | 0.3-1.0 | 2.0-3.0 | - | - | 0.35-0.85 |
Al | ≤0.4 | 4--5 | - | ≤0.5 | - | - | 2.3-3.15 |
Fe | ≤1.0 | - | ≤0.5 | ≤1.0 | 4.0-7.0 | - | ≤1.0 |
Nb | 3.5-4.15 | - | - | - | - | ≤1.0 | - |
Co | - | - | - | - | - | - | - |
V | - | - | - | - | ≤0.35 | - | - |
W | - | - | - | - | 3.0-4.5 | - | - |
Impurities | ≤0.50 | ≤0.50 | ≤0.50 | ≤0.50 | ≤0.50 | ≤0.50 | ≤0.50 |
Feature:
Application:
Size range Wire: 0.12 to 8.0 mm.
Q&A:
What are the main advantages of 45CT thermal spray wire?
The main advantages of 45CT thermal spray wire include higher
strength and hardness, wear resistance, and corrosion resistance
(depending on the specific alloy composition).
What is the difference between 45CT thermal spray wire and other
spray materials?
Compared with other spray materials, 45CT thermal spray wire is a
type of carbon steel with good strength and wear resistance, and is
suitable for some applications requiring strength and hardness.
What is the spraying process of 45CT thermal spray wire?
45CT thermal spray wire usually uses gas thermal spray technology,
such as flame spraying or plasma spraying. These technologies spray
a thermal spray filament onto a base material to form a coating.