W6Mo5Cr4V2(6542) 96/96 German First-Line Brand Twin-Screw Extruder Elements Components

96/96 Double Flighted Screw Elements With High Conveying Efficiency And Free Volume
 

 
Offer different screw elements sizes: Φ15.6-400mm

1. Introduction of products:

Name	Profile	Converying efficiency	Pitch	Length	Tooth	Material
96/96		high	96mm	96mm	26	W6Mo5Cr4V2(6542)

 2. Materials:
※For wear application:
   Tool steel: W6Mo5Cr4V2
   PM-HIP materials: SAM10, SAM26, SAM39, CPM 10V,CPM9V.
※For corrosion application:
   Nitrided steel: 38CrMoAl
   PM-HIP materials: WR4, SAM26, SAM39, CPM 10V,CPM9V.
※For wear and corrosion application:
   PM-HIP materials: SAM26, SAM39, CPM 10V,CPM9V
※Other materials:
   304, 316L, C276 etc.


 
 
3. Making process

4. Production Capacity & Quality Control
 
Our convered area is 20000 square meters and the construction area is 18600 square meters;
• There are more than 100 sets of advanced processing equipments in our plants. Such as the CNC thread grinding machine, the CNC screw milling, the CNC kneading block grinding machine, the CNC milling,the 4 axis machining center, the automatic deep hole grinding machine, the CNC lathe ,the CNC surface grinder, the CNC cylindrical grinder, the CNC sawing machine, the laser marking machine, the vacuum quenching furnace, the vacuum tempering furnace and so on . Ultimately,We become one-stop manufacturer for all services and thereby ensure the good quality through the internal control.
• Therer are also some advanced testing equipments, such as the metallographic analyzer, the Taylor roughness meter, the Japanese Mitutoyo height gauge, the CMM, the Rockwell hardness tester, Vickers hardness tester and some other advanced testing equipments, which ensure the products 100% controllable;
• Company passed the SGS ISO9001.2015 successfully, and we conduct the comprehensive quality planning and management strictly in accordance with the ISO9001 quality standard and management system.
• The adequate inventory can ensure that customers get the products in the first time.
• The annual production capacity of screw segments is about 8000 meters, barrels with mirror inner hole 500pcs and 1000pcs shafts with high torque.

5. Raw material guarantee

The company has been cooperating with domestic and foreign first-line brand material suppliers for a long time, and has a strict quality control and performs regular audits and inspection of the factory (elemental analysis, metallographic analysis, ultrasonic flaw detection, etc.) to ensure a 100% qualified status.

6. Equipment

Screw elements making equipments - CNC thread grinding machine, CNC thread milling, CNC knead block grinding machine, CNC forming milling, 4-axis machining center, automatic deep hole grinding machine, CNC car, CNC surface grinding machine, CNC cylindrical grinding machine, CNC band saw, laser marking machine, vacuum quenching furnace, vacuum temper furnace and other 130 advanced equipment. After the raw materials come in, all processing procedures are completed internally.

7. Packing Details: According to your order quantities and products sizes to choose wooden boxes or cartons to pack:

1. Rust-proof oil processing,
2. Oiled paper packages,
3. Bubble wrap package,
4. Special foam packaging,
5. Packing,
6. Sealing.

 
8. Products photos