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Digital Custom Pcb Assembly And Soldering Services Smt Double Sided Pcb Assembly Process

Qingdao Kerongda Tech Co.,Ltd.

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Address: 368 Yinhe Road, Xiazhuang Street, Qingdao City, Shandong Province, China

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Digital Custom Pcb Assembly And Soldering Services Smt Double Sided Pcb Assembly Process

Country/Region china
City & Province qingdao shandong
InquireNow

Product Details

Ai Pcba/Pcba/Oem/Control Board/Smt/Pcb Assembly/Oem Pcba/Fr-4

Why choose through hole welding?

 

Although surface mount components will constitute most of the components used in circuit board manufacturing, there is still a critical need for through-hole components. These components are not dead yet and will continue to play an important role in circuit board manufacturing for a long time to come. For example, another basic requirement for through-hole parts is the traditional design. Many of these boards must be built to exact copy requirements to ensure that there is no deviation in the function of the boards. Components used in PCB assemblies controlled by exact copy rules must match the components they were originally designed for, or the entire design will have to be revalidated. Revalidation is time-consuming and costly.

 

What is THT?

THT is the through hole insertion technique. THT refers to the through hole welding of the connector, usually by hand welding or wave soldering.

From the perspective of assembly technology, the THT process is insert rather than stick. On traditional THT printed circuit boards, the components and solder joints are located on both sides of the board.

THT process: plug-in, pre-coated flux, wave soldering, foot cutting, testing.

 

DIP

1,The process of DIP processing is: putting in the hole →AOI→ wave soldering → cutting pin →AOI→ correction → washing → quality inspection.

 

2,After wave soldering, The products will be will scanned by AOI equipment to ensure that no error occurs.

 

 

No.Types Of AssemblyFile FormatComponent FootprinrComponent PackageTesting ProduresProduresOthers
1SMT ASSEMBLYGerber RS-274X0201,0402,0603...Reels PackageVisual InspectionLead-Free(Rohs)Custom Reflow Profile
2SMT & THT AssemblyBOM(.xls,.csv,.xlsx)BGA,QFN,QFP,PLCCCut Tape PackageX-Ray InspectionLeaded SolderStandard Reflow Profile
32 sided SMT,THT AssemblyPick-N-Place/XY fileSOIC,POP...ConnectorsTube and TrayAOI,ICT(In-Circuit Test)Reflow SolderingSmallest Size:0.2"x0.2"
4Mixed Assembly...Small Pitch of 8 MilsLoose parts and bulkFunctional TestingWave SolderingLargest Size:15"x"20
 

 

 

Turnkey PCBAPCB+components sourcing+assembly+package
Assembly detailsSMT and Thru-hole, ISO lines
Lead TimePrototype: 15 work days. Mass order: 20~25 work days
Testing on productsFlying Probe Test, X-ray Inspection, AOI Test, functional test
QuantityMin quantity: 1pcs. Prototype, small order, mass order, all OK
Files we needPCB: Gerber files(CAM, PCB, PCBDOC)
Files we needComponents: Bill of Materials(BOM list)
Files we needAssembly: Pick-N-Place file
PCB panel SizeMin size: 0.25*0.25 inches(6*6mm)
Max size: 20*20 inches(500*500mm)
PCB Solder TypeWater Soluble Solder Paste, RoHS lead free
Components detailsPassive Down to 0201 size
Components detailsBGA and VFBGA
Components detailsLeadless Chip Carriers/CSP
Components detailsDouble-sided SMT Assembly
Components detailsFine Pitch to 0.8mils
Components detailsBGA Repair and Reball
Components detailsPart Removal and Replacement
Component packageCut Tape,Tube,Reels,Loose Parts
PCB assemblyDrilling-----Exposure-----Plating-----Etaching & Stripping-----Punching-----Electrical Testing-----SMT-----Wave Soldering-----Assembling-----ICT-----Function Testing-----Temperature & Humidity Testing


Our Advantages:

1. Program and functional test and package by Free.

2. High quality: IPC-A-610E standard, E-test, X-ray, AOI test, QC, 100% functional test.

3. Professional service: PCB/FPC/Aluminium Making, SMT, DIP, Component Sourcing, OEM with 21 years experience.

4. Certifications: UL, 94v-0, CE, SGS, FCC, RoHS, ISO9001, ISO14001,IATF16949

Q&A

Q: What files do you use in PCBA fabrication?

A: Gerber or Eagle, BOM listing, PNP and Components Position.

Q: Is it possible you could offer sample?

A: Yes, we can custom samples for your testing before mass production.

Q: How much time could I get the quotation after sent Gerber, BOM and test procedure?

A: Within 6 hours for PCB quotation and around 24 hours for PCBA quotation.

Q: How can I know the process of my PCBA production?

A: 7-10 days for PCB production and components purchasing, and 10 days for PCB assembly and Testing.

Q.What is the warranty?

The warranty is 2years.

 

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