One Stop Smt Pcb Assembly Supplier IPC-A-610 D/IPC-III Standard 100% X - Ray Inspection

Suntek Group is a leading supplier in EMS field with one-stop solution for PCB/FPC

assembly,Cable assembly,Mix technology assembly and Box-buildings.

Suntek Electronics Co., Ltd,as the major facility, located in Hunan Prov,China;

BLSuntek Electronics Co., Ltd,as the new facility,located in Kandal Prov,Cambodia.

Capabilities overview:

Flexible PCB, also known as flex prints or flex circuits, is a special type of circuit board that you can bend into the desired shape. They are widely used for high-density and high-temperature applications. The flex designs are composed of polyimide or a transparent polyester film as a substrate material that comes with high heat resistance which makes it a right fit for solder mounting components.
 

A flexible circuit comes with a conductive layer of traces made up of copper that is combined with a polyimide dielectric layer. The thickness of the copper conductive layer can vary from 0.0001’’ to 0.010’’ and the thickness of the dielectric material can range from 0.0005’’ to 0.010’’. An adhesive is required to bond the conductive copper layer to the substrate; while sometimes vapour deposition is equally handy to attach the copper with the substrate.

The material selection for making flexible circuit boards is a bit tricky and depends on many factors including chemical and mechanical resistance, current, temperature, capacitance, and types of flexing.

The flexible designs are more reliable as they come with fewer interconnections that ensure fewer solder joints and contact crimps. And these circuits require less space due to their flexible bend capability and they cover only 10% of the area compared to rigid circuit boards.

Service Offerings:

• Innovative Rigid-Flex Processes

• Premium Material Sets

• Rigid-Flex with HDI

• Loose Leaf Construction

• Oversized Panels

• Layer counts to 40+

• Heat Sink Application

Applications:

The flexible circuit boards are a right match for applications that require better performance, high accuracy, precision, and regular flexing. Applications of flexible circuit boards include:

• Antilock brakes

• Cameras

• Fuel pumps

• Ultrasound probes

• Semiconductor test

• Medical devices

• Motion systems

• Satellites

• Avionics

• Battery packs

• Manufacturing devices

• Airbag systems

Packing and Shipping:

Flexible PCB Assembly Packaging and Shipping

Packaging:

The Flexible PCB Assembly product will be packaged in a sturdy cardboard box to ensure safe transportation. The box will be sealed with tape to prevent any damage during shipping.

The product will also be wrapped in bubble wrap to provide extra protection against potential impact and vibration during transit.

Each box will be labeled with the product name, quantity, and handling instructions to facilitate easy identification and handling.

Shipping:

The product will be shipped via a reliable and trusted courier service to ensure timely and secure delivery to the customer.

The shipping address and contact information will be double-checked to ensure accurate delivery. The product will be insured during transit to protect against any unforeseen events.

A tracking number will be provided to the customer once the product has been shipped, allowing them to track their order and ensure its safe arrival.

Upon delivery, the customer will be required to sign for the package as proof of receipt.

Our supports

We ensure cost transparency, BOM cost breakdown sharing

We have components suppliers from the Global.

We have a written process to advise customers of any schdule delays or product quality problems,by:

(1)Customer service procedure

(2)RMA procedure

(3)8D reports

(4)PDCA(Plan-Do-Check-Action) in customer service

We respond to the complaints,issues and queries in 24 hours, by:

(1) Weekly reports

(2) Customer supporting team to review communication times

(3) Customer satisfaction questionnaire

Aftersales services:

(1) 1-year guarantee period for all of products

(2) FOC repair

(3) Quick compensation parts to replace defectives.

Our Target

We are always trying to supply competitive price,high quality,quick-delivery products.

With the rapid development and innovation of electronic products, SMT (Surface Mount Technology) assembly has become an essential and critical part of modern electronics manufacturing. In today's market, there is a growing demand for efficient, accurate and reliable SMT assembly lines. This article will introduce you to a state-of-the-art SMT assembly line that leads the way in meeting the assembly needs of a wide range of complex electronic components, including BGA, UBGA, QFN, QFP, SOIC, PLCC and PoP.

• Full Range of Assembly Capabilities: Our SMT assembly line is equipped with the latest technology and advanced machinery and equipment to provide a full range of assembly capabilities to handle all types of electronic assemblies. Whether it's a BGA (Ball Grid Array), UBGA (No Ball Grid Array), QFN (No Lead Package), QFP (Multi-Pin Package), SOIC (Small Outreach Package), PLCC (Plastic Packaged Programmable Logic Device) or PoP (Stacked Package), our assembly lines can handle it all. This means that no matter how complex your product design is, we can provide a comprehensive assembly solution.

• Accuracy and Reliability: Our SMT assembly lines are designed with accuracy and reliability as core principles. We use advanced automation equipment and high-precision robotics to ensure that each component is soldered precisely in the right place. Our assembly lines are also equipped with advanced inspection and quality control systems to ensure that the quality of our products meets the highest standards. Our assembly line operators are professionally trained and have the experience and skills to ensure that each assembly step is performed accurately.

• High Efficiency and Productivity: Our SMT assembly lines employ a highly automated process to increase productivity and throughput. Our equipment is capable of assembling large scale electronic components in a short period of time, thus significantly reducing production cycle time. At the same time, our assembly lines support quick line changes and rapid adjustments to accommodate changes in demand for different products. This highly efficient production capacity helps customers respond quickly to market demand and achieve faster time-to-market.

• Quality Management and Traceability: We understand the importance of quality management in electronics manufacturing, so we strictly enforce quality control and quality assurance measures throughout the assembly process. Our assembly lines are equipped with advanced testing equipment and process control systems that enable comprehensive quality inspection and verification of each component. In addition, we have implemented a strict traceability system to ensure that the source and assembly process of each component can be traced back to the raw material supplier and operator to provide a higher level of quality assurance.

Our State-Of-The-Art SMT assembly line is an era-leading innovation that meets the assembly needs of a wide range of complex electronic assemblies such as BGA, UBGA, QFN, QFP, SOIC, PLCC and PoP. With a full range of assembly capabilities, accuracy and reliability, high efficiency and productivity, and quality management and traceability, our assembly lines will provide customers with superior assembly solutions that will help them succeed in a competitive marketplace.

Whether you are an innovative startup or an industry giant, we can customize an SMT assembly solution to fit your needs. Please contact our team to learn more about our SMT assembly lines and we look forward to working with you to advance the electronics manufacturing industry.