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High Rib Steel Structure Floor Deck Machine 380v

Cangzhou Best Machinery Co., Ltd

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Address: Room 1002 A Building XuHong Mansion NO.3 Beijing Road Cangzhou City Hebei Province China

Contact name:Arno Hao

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High Rib Steel Structure Floor Deck Machine 380v

Country/Region china
City & Province cangzhou hebei
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Product Details

High Rib Deck Floor Sheet Roll Forming Machine For Steel Structure

 

 

 

1. Features of Floor Decking Roll Forming Line: The metal deck produced by floor decking roll forming line has high strength with big wave length. It adheres well to concrete. Used on high building, it not only saves steel mold plate, but also reduces the weight of storey. With the same bearing capacity, it economized steel and cuts down investment accordingly. We can also supply the customized machines.

 

2. Main technical parameter:

Part detailsItem NameSpecification
MaterialRaw materialGalvanized steel
Thickness0.8-1.2 mm
MachineRoller station20 or depend on customer' drawing
Shaft diameter95 mm
Shaft material45# steel with 0.05mm chrome
Roller material hardness 30-40 HRCGCr 15
Machine sizeAbout 15×2×1.3 m
Machine weightAbout 15 ton
Machine colorAs customer' request
Working speed8-20 m/min
CutterHardness50-65 HRC
Cutting tolerance± 1 mm
MaterialCr 12
OperateHydraulic cutting
PowerDriving wayChain 2 inch
Main power11 kw * 2
Pump power4 kw
Voltage

380v/50HZ,3P or customize

as customer' request

Control systemPLC brandDelta made in Twaiwan
ScreenTouchable screen
LanguageChinese and English or add language as customer need
DecoilerOperationManual
Weight capicatity5 ton
PriceFree as gift
Receiving tableOperationManual
Length3 m
PriceFree as gift

 

Components of machine:
Decoiler1set
Feeding & guiding device1set
Pressing system1set
Main roll forming machine1set
Cutting device1set
Hydraulic cutting system1set
PLC Controlling system1set
Run out table1set

 

Process flow:

 

Decoiler -- Feeding & Guiding -- Pressing--Roll Forming--Hydraulic Cutting – Product to Run Out Table

 

3. Machine Details:

1) 5T manual decoiler:

1. Dimensions: 1700mm*1000mm*800mm
2. Width of feeding: 1300mm
3. Internal diameter of coil: variable, from 480 mm to 570mm

4. Maximum coil weight: 5000 Kg;
5. Mode of expand & fight : inner expand &fight by manual
6. Way of feeding: manual
7. Uncoiled metal compensator: included, assures even feeding at all production speed;
8. Color: Blue (or base on customer request)
9. uantity: 1

 

2) Feeding→roll forming →post cutting

Feeding:

1. Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.

2. Feeding type: adjustable
3. Feeding width range: 1220
4. Entrance and guide roller: diameter is ¢65mm, material is SAE1045, surface with chrome
5. Quantity: 1

 

3) Forming Section:

1. Material of the profile: Q195, Q235, GI or color steel
2. Thickness range: 0.5-1.2mm
3. Main motor power: 11kwx2, AC motor, motor inside of main machine (Brand: Guomao of China) (according the final design)
4. Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
5. Roll station: 30 stations (according the final design)
6. Roller material: ASTM1045 chrome plated surface with hardnesss,CNC,
7. Shaft diameter: ¢85mm material: SAE1045 with quenching and tempering
8. Machine roll forming speed: not less than 15m/min
9. Transmission: by chain, one inch, double line

4) Post cutting system

1. Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included;
2. Feeding of the last cut profile from the equipment: automatic if the length of the last profile is not less than 2000 mm;
3. Cutting after forming: Cut the sheet after roll forming to required length
4. Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife.
5. Cutting power by hydraulic, 5.5KW
6. Working pressure: 12-20Mpa adjustable
7. The cutting sequence is also contained and controlled by the same PLC program
8. Tolerance of length: +/- 1.5mm for each piece end product
9. Quantity: 1

5) Hydraulic station:

1. Hydraulic power: 5.5kw
2. Working pressure: 12Mpa adjustable
3. Solenoid valve: 1 group
4. Hydraulic oil: 46# hydraulic oil
5. Color; Blue (or base on customer request)
6. Quantity: 1

 

6) Control carbinet:

Programmable setting of profile length and quantity


1. Programmable cutting unit, various lengths in one programming cycle withoutquantity restrictions (without stopping the operating equipment): will be provided.
2. 5 groups datas canbe set in one time
3. Automatic stopping of the equipment after completion of the cutting programme: will be provided.
4. Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
5. Length inaccuracy can be amended easily.
6. Control panel: Button-type switch and touch screen
7. Unit of length: millimeter (switched on the control panel)
8. PLC brand: Panasonic
9. Frequency converter brand: Yaskawa
10. Touch screen: Taiwan Weinview
11. Color: gray
12. Quantity: 1 

 

7) Output table:

1. Frame: welding by tube
2. Size: about 1.0m long*1.0mwide*0.9mhigh
3. One out table with some support roller
4. Supporter roller: ASTM 1045 with chrome
5. Diameter of rollers: 55mm
6. olor: Blue
7. uantity: 1units

 

4. Loading and Packing:

1) 20''/40'' container

2) The machine we will wrap in plastic and attach marks

3) Other machine elements and tools we have a wood box

4) Before loading, we will fix and check the machine

5) Before shipping, we will invite our customer to check the machine again

 

 

5. our service:
1) warranty: One year, and we will provide the technical support for the whole life.
2) Training: the buyer should charge of visa, return ticket, food and accommodation overseas and USD100/person/day for salary.
3) Need one or two technician
4) Training time: one week (contains the time of installation and adjustment)

 

6. Machine Photo:

 

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