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Hydraulic 3mm Automatic Light Steel Keel Roll Forming Machine

Cangzhou Best Machinery Co., Ltd

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Address: Room 1002 A Building XuHong Mansion NO.3 Beijing Road Cangzhou City Hebei Province China

Contact name:Arno Hao

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Hydraulic 3mm Automatic Light Steel Keel Roll Forming Machine

Country/Region china
City & Province cangzhou hebei
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Product Details

Metal Stud And Track Roll Forming Machine C/Z Interchangeable Purlin Roll Forming Machine

Product Description

This C/Z Quick Interchangeable Roll Forming Machine adopts a special structure. The rollers for C&Z are changed very quickly without dismantle any parts . One machine can produce all specifications of C/Z/U purlins. Crimples are optional to increase rigidity of purlins. The width of the purlins can be automatically adjusted by PLC. If you need more economy solution then can be Handle Wheel adjusting as well. This machine we adopt pre-punching and pre-cutting or post-cutting system.

We have two solutions for you:

a) Fully automatic type: purlin size change and CZ interchange both are controlled by PLC and operating on touch panel, within 1 minute.

b) Semi-automatic type: purlin size change by press button, CZ interchange change manully (within 10 minutes)

 

 

Product parameter

 

Description
Product NameC Purlin Rool Forming Machine
Machine Size8000mm*1600mm*1800mm
Machine WeightAbout 3 T
Frame Materials350H steel
Forming ShaftDiameter80mm
 Material45# quenched and tempered material
Forming roller45# Forging Hard Chrome Plating
Cutting SystemHydraulic Cutting
Main Engine power22 KW with cycloidal reducer
Forming Rows16 rows
Forming Speed8-12m/min
Pressing Thickness1-3mm
Effective Width80mm--300mm
Pressing width1000mm
Electric Control SystemSIEMENS/ Schneider
Pump Station Motor15 KW
TransducerSIEMENS
CoderWuxi "rip" or "Xin Ya"
Switch" CHINT "or" delixi"
Product features

The steel C stud roll forming machine with embossing, 11 rollers tation, 40 mm diameter shaft, Cr12 roller material, hydraulic cutting.

C/Z purlin interchangeable roll forming machine has been designed to produce both C and Z steel purlins with any sizes available. The profile change including cutting dies for C to Z takes at most 30 minutes (just clutches taken out, a 180° turning on some rolling tools and clutches inserted in) and size change needs at most 5 minutes (just input the required distance through the touch screen on PLC control cabinet ). So much efficiency has been improved by this quick-change c/z steel purlin roll forming machine.

 

Specifications

1.

Power

requirement

 

Type380v/3ph/50hz 
  Main Motor power11kw 
  Cutter power5.5kw with 2.2 kw servo motor 
2.Forming speed(m/min)40-45m/min maxNot include the time of cutting
3.Forming stations12stations 
5.Material of rollersCR12 
6.Thickness of structure30mm 
7Forming shaft diameter(mm)50 
8DriveGear box 
9Type of cuttingHydraulic cutting 
10.Control systemPLC xinjie 
11.Install dimension(depend on the final design)4.8m×0.6m×1.2mWithout panel length
12.Total weight (Approx)2.3TDepend on final design
13.ScreenText screen /touch screen 

Components

 

NONameUnitQty 
1Man-made decoilerset2
  • Max width 300mm
  • Inner diameter -460-510mm
  • Max loading capacity 1000kg
  • Manual operating type manual expansion to tighten the coil
  • Break down drive whole line stop while decoiler idle
2Feeding Tableset1 
3.Forming Rollersset1
  • Forming Station 16 nos
  • Forming Rollers material Cr12
  • Forming Rollers hard treatment HRC 58-60
  • Shaft of roller Diameter 40mm
  • Shaft material 40Cr,heat treatment, refine grinded
  • Machine frame: steel welding
  • Main sidewall thickness 25mm
  • Machine driven by universal joints via gearbox
  • Roll forming motor 5.5kw with frequency inverter controller
  • Gearbox RV worm gearbox
4.Hydraulic cutting with hole punchingset1
  • Hydraulic pump stand 1 set
  • Hydraulic Components taiwanese
  • Hydraulic System discharging protection with wind cooler
  • Edge cutting 2 sets both ends
  • Middle joint hole punching 23sets/152.4mm
  • Fire testing hole 2 sets both ends
  • Mould standard SKD-11 Steel Japanese
  • Mould frame&plate S45C
  • Mould pin SKH-9 steel Japanese
  • All mould treatment By slow-feeding Nc wire cutting
5.Profile Dischargerset1
  • Driven machinical Auto Head
  • Operation Full automatic along with forming machine
6.Electric Control systemset1
  • Frequency converter Silin ,Taiwanese
  • PLC Fatek ,Taiwanese
  • Touch screen weinview Taiwanese
  • Profile length cutting forming machine stops then cut
  • Operational controller: touch screen knob switch emg

Brake down and so on

(6)Power supplier 380V 50Hz 3phase

I

 

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