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Mexico Profile Galvanized Sheet Floor Deck Roll Forming Machine 6-8m / Min Speed

Cangzhou Best Machinery Co., Ltd

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Address: Room 1002 A Building XuHong Mansion NO.3 Beijing Road Cangzhou City Hebei Province China

Contact name:Arno Hao

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Mexico Profile Galvanized Sheet Floor Deck Roll Forming Machine 6-8m / Min Speed

Country/Region china
City & Province cangzhou hebei
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Product Details

Mexico Profile Galvanized Sheet Floor Decking Roll Forming Machine For Factory

 

 

1. Product Description

1. CE,ISO certification

2. Custom Design Acceptable

3. Higher Precision And Faster Speed

As a professional manufacturer,we can make High Precise Metal Stud and Track Cold Roll Forming Machine by customer`s demand, with a profile drawing and thickness, we can design the machine quickly.Until now,we can do many kinds of roof panel machine,such as trapezoidal sheet making machine, corrugated sheet making machine, glazed tile making machine, Double Layer Roll Forming Machine and so on

 

2. Main technical parameter:

galvanized sheet floor decking
ItermSpecification
MaterialTypeColor steel sheet or galvanized steel sheet
Thickness(mm)0. 8 -1.2
Yield strength(mpa)235 -345
Roller material45#Chrome steel
Forming speed(m/min)About 20-25m/min
Speed adjusting modeAC Frequency
Cutting modeHydraulic cutting
Cutter materialCr12 mold steel, quenched treatment
Control modeMitsubishi PLC
Operating modeButton + Mitsubishi Touch screen
Main motor power(kw)11*2KW (Depend on final design)
Hydraulic station power5.5K W (Depend on final design)
Uncoiler's loading capacityMax. Capacity: 5000kgs (can be increased to be 10T)
Machine`s sizeAbout 16*1.9*1.6m (Depend on final design)
Machine weightAbout 18000kgs

 

 

Components of machine:
Decoiler1set
Feeding & guiding device1set
Pressing system1set
Main roll forming machine1set
Cutting device1set
Hydraulic cutting system1set
PLC Controlling system1set
Run out table1set

 

Process flow:

 

Decoiler -- Feeding & Guiding -- Pressing--Roll Forming--Hydraulic Cutting – Product to Run Out Table

 

3. Machine Details:

1) 5T manual decoiler:

1. Dimensions: 1700mm*1000mm*800mm
2. Width of feeding: 1300mm
3. Internal diameter of coil: variable, from 480 mm to 570mm

4. Maximum coil weight: 5000 Kg;
5. Mode of expand & fight : inner expand &fight by manual
6. Way of feeding: manual
7. Uncoiled metal compensator: included, assures even feeding at all production speed;
8. Color: Blue (or base on customer request)
9. uantity: 1

 

2) Feeding→roll forming →post cutting

Feeding:

1. Adjustable center of the forming rollers and of sufficient length to prevent lateral movement of the strip on its entry to flattener.

2. Feeding type: adjustable
3. Feeding width range: 1220
4. Entrance and guide roller: diameter is ¢65mm, material is SAE1045, surface with chrome
5. Quantity: 1

 

3) Forming Section:

1. Material of the profile: Q195, Q235, GI or color steel
2. Thickness range: 0.5-1.2mm
3. Main motor power: 11kwx2, AC motor, motor inside of main machine (Brand: Guomao of China) (according the final design)
4. Machine Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
5. Roll station: 30 stations (according the final design)
6. Roller material: ASTM1045 chrome plated surface with hardnesss,CNC,
7. Shaft diameter: ¢85mm material: SAE1045 with quenching and tempering
8. Machine roll forming speed: not less than 15m/min
9. Transmission: by chain, one inch, double line

4) Post cutting system

1. Profile transversal cutting device units allowing to cut the bent profile without damaging the metal coating and to assure a smooth cut included;
2. Feeding of the last cut profile from the equipment: automatic if the length of the last profile is not less than 2000 mm;
3. Cutting after forming: Cut the sheet after roll forming to required length
4. Uses two hydraulic cylinders for operation shall include a flow regulator to achieve a uniform lowering knife.
5. Cutting power by hydraulic, 5.5KW
6. Working pressure: 12-20Mpa adjustable
7. The cutting sequence is also contained and controlled by the same PLC program
8. Tolerance of length: +/- 1.5mm for each piece end product
9. Quantity: 1

5) Hydraulic station:

1. Hydraulic power: 5.5kw
2. Working pressure: 12Mpa adjustable
3. Solenoid valve: 1 group
4. Hydraulic oil: 46# hydraulic oil
5. Color; Blue (or base on customer request)
6. Quantity: 1

 

6) Control carbinet:

Programmable setting of profile length and quantity


1. Programmable cutting unit, various lengths in one programming cycle withoutquantity restrictions (without stopping the operating equipment): will be provided.
2. 5 groups datas canbe set in one time
3. Automatic stopping of the equipment after completion of the cutting programme: will be provided.
4. Voltage, Frequency, Phase: 380 V, 50 Hz, 3Phase
5. Length inaccuracy can be amended easily.
6. Control panel: Button-type switch and touch screen
7. Unit of length: millimeter (switched on the control panel)
8. PLC brand: Panasonic
9. Frequency converter brand: Yaskawa
10. Touch screen: Taiwan Weinview
11. Color: gray
12. Quantity: 1 

 

7) Output table:

1. Frame: welding by tube
2. Size: about 1.0m long*1.0mwide*0.9mhigh
3. One out table with some support roller
4. Supporter roller: ASTM 1045 with chrome
5. Diameter of rollers: 55mm
6. olor: Blue
7. uantity: 1units

 

4. Loading and Packing:

1) 20''/40'' container

2) The machine we will wrap in plastic and attach marks

3) Other machine elements and tools we have a wood box

4) Before loading, we will fix and check the machine

5) Before shipping, we will invite our customer to check the machine again

 

 

5. Why choose this machine?
1. Designed by 15 years experienced R&D members with lifetime services
2. Introduced Mitsubishi PLC with touch screen to machine controll system.
3. Need only one worker (minimum) to operate
4. Roller cover with 0.05mm chrome, ensure lifetime>10years
5. Cr12 mould steel cutter with quenched treatment. Blade with heat treatment.
6. Product cut-to-length.
7. 82mm diameter solid steel shaft

 

6. Machine Photo:

 

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