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YX-840 3kw Formed Roofing Sheet Roll Forming Machine 1000mm Width

Cangzhou Best Machinery Co., Ltd

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YX-840 3kw Formed Roofing Sheet Roll Forming Machine 1000mm Width

Country/Region china
City & Province cangzhou hebei
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Product Details

YX-840 3kw Formed Roofing Sheet Roll Forming Machine 1000mm Width

1. Product Description:

A set of roof / wall panel roll forming machine is mainly made up of uncoiler, roll forming main machine, automatic cut-to-length hydraulic cutting system, PLC control panel with fully automatic control system, etc. Our equipment is made to produce roof / wall panel from pre-painted, galvanized, hot rolled or other steel material coils. The finished roof / wall panel manufactured by this roll forming machine are widely used in steel structure building

 

2. Main Parameters:

Product NameIBR Roof Sheet Machine
Frame StructureSteel Plate Welded
Roller Flatting Systemlet the feeding fluently
Installation Dimension8500mm*1400mm*1500mm
Machine Under Frame350H-beam
Sidewall Plate Thickness20mm
Roller Stations11-16Steps
Shaft Diameter70mm
Main Shaft Material45# steel with finish turning ;
Roller Material45# Forging Steel with Chromium Plate;
Chromium Plate Thickness0.05mm
Motor Power3/5.5kw
Reducer Type8#Cycloidal Planetary Gear Speed Reducer
Chain Wheel and Cycle Chain1 Inch
Roll forming Speed8-12m/min (can customized).
Frequency ConverterDelta
Voltage3phase/380V/50Hz (For confirmation )
Hydraulic Tank1 set
Hydraulic Pump Station3Kw
Cutting Length Tolerance10m ±1mm;
Cutting Tool MaterialCr12 with quenched treatment 58°C-62°C.

 

Machine Details:

Five Ton manual uncoiler
1) Feeding width: 1000mm
2) Max Capability: 5Tonne
3) Range of expanding and tension: 480-570mm
4) Way of expanding and tension:Manual internal
5) Feeding way:Manual
6) Color:Blue( It depends on the buyer’s requirement.)
7) Quantity: One Unit

 

Feeding unit
1) The adjustable center of the forming roller, with sufficient length, avoids the transverse movement of the steel strip when it enters the flattening machine.
2) Feeding guide: Hand wheel type adjustable.
3) Feeding width range: 1000mm
4) Feeding and guide roller, Φ 50 mm diameter, material SAE1045, HRC48-52 °, chromium plating surface.
5) Quantity:1 unit

 

Forming machine
1) Main motor power : 5.5 KW,AC motor
2) Power supply:380V/50HZ/3PH( It depends on the buyer’s requirement.)
3) Roller Stations: 18 stations ( according to the final design)
4) Roller Material: 45#, heat treatment to 58-62, surface chromium coating.
5) Diameter and raw material of shafts : Φ75mm,SAE1045

6) Working way of shafts:The lower shaft is active, the upper one is passive.
7) Rolling speed: 0-20m/min(Not including cutting)
8) The base of the roll forming machine has a balance screw to adjust the horizontal position.
9) The machine base frame is welded with H-beam.
10) If there is a failure, there is an emergency stop button on the roll forming machine.
11) Transmission: chain.
12) Wall panel station

Cutting unit
1) The machine adopts hydraulic cutting
2) Hydraulic cutting power: 5.5KW
3) After forming and then cutting: after forming, the machine will cut steel plate into required length.
4) Blade material: Cr12 (heat treatment to HRC58 °to 60 °)
5) Length measurement: OMRO automatic length measurement encoder
6) Length tolerance: 3m +/- 1.5mm
7) Run out table
8) Made from Angle steel
9) Size: L2mxW1.220mxH(0.6-1m)
10) One run out table has three carrier rollers
11) Color: Blue
12) Quantity: 2 units
Picture is just for reference.

Hydraulic station
1) Hydraulic station motor power: 5.5KW
2) Electronic valve: 1 group
3) Hydraulic oil: 46#
4) Quantity: 1 Unit

 

Control carbinet

1) With software driven PLC control forming, cutting, stamping automatic process, through the latest technology, let the operator quickly input reliable data through the touch screen to achieve the booking production.
2) Power supply: 380V/50HZ/3PH( It depends on the buyer’s requirement.)
3) Automatic length measurement
4) Automatic quantitative measurement
5) The computer is used to control the length and quantity. When the required quantity is reached, the machine will automatically cut the length and then stop.
6) The problem of inaccurate length is easy to fix.
7) Control panel: button switch and touch screen.
8) Length unit: mm (control panel open)
9) Language: English/Chinese.
10) PLC brand: Panasonic
11) Frequency converter brand: YASKAWA Japanese , 1 piece

 

3. Component

No.NameQty
1Manual decoiler1
2Forming machine1
3PLC Control box1
4Hydraulic station1
5Output table1

 

 

4. Advantage:

1) Forming machine rollers are manufactured from high quality bearing 45 # steel(not A3 steel), which make roller more wearable and longer life;

2) Forming machine housing is manufactured from H steel(not angle iron),which the machine run in stable situation and avoid vibration to affect forming precision;

3) The key components of PLC control system, electric switches, electric motors, drives and hydraulic componentsare famous brands to ensure the machines in good and stable working order for long time;

4) Forming machine all parts with special treatment for anti-corrosion and long life(shaft chromeplated, straining beam galvanized ,screw rod black painted);

5) Forming machine all parts baking finishing and then assembly

 

5. Our Service:

1. we can send our engineer to your site and do the training for your men. you just only bear the cost for our engineer's air ticket, visa, accommodations, food and transportation in your country, and pay salary everyday.

2. You can send your men to our factory. we will teach them how to operate the machine without training charges.

3. Actually, there's another cheap and easy way to choose. Every machine leaves our factory with one book of operation manual. You can read through the manual first, and get familiar with the machine. Then we can get a video call, and teach you on-line on how to operate the machine.

4. Apart from the above training course, we also provide 18 month warranty for all the easily broken part of the machine for free and whole-life technical service support.

 

6. Machine Photos:

 

 

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