PU Panel Band Saw Cutter
Cross cut with bang saw
The cross cut saw will receive a continuous processed panel from
the laminator system. The saw consists of the following major
items:
- Main internal cutting frame/harp with cross travel driven by a 3
phase motor through a high quality linear guide way.
- Outside main carriage with panel clamping during cutting.
- Mechanical tensioning of band saw blade
- Floor frame with mechanical driven return
- Main control console with PLC and electrical controls
- Variable speed cross cut via variable frequency drive controls
- PLC and computer software batching system control.
- The band saw should be located in an enclosure to minimize the
affects of noise on personal nearby. This enclosure is customer
supplied and manufactured from production panels from the machine
- On activation of a cut cycle, rubber coated clamp on the panel and
travel with it while the band saw performs the cutting cycle. The
band saw will then travel across the panel and cut entirely through
both steel skin and the core. The band saw could controls the speed
at the joint edges of the panel, slowing the cross cut travel as it
cuts through the joint areas
- Once cutting is complete, the band saw will revolving after cutting
for next cutting. The cutting saw can revolve, so cutting in two
directions is realizable. After cutting it release the clamps and
return to the home position, ready for the next cutting cycle
- The main carriage will then return to the home position for the
next cutting cycle
- The cutting cycle can be initiated manually or by automatic
length-cutting in conjunction with the central line system
- This machinery is designed to cut panel during production of up to
1250 mm wide and up to 250mm thick.
- Cutting machine can move 2500mm longitudinally along product line;
- Band saw of the cutting machine can move transversely 1900mm,
Cutting machine moves longitudinally and transversely along the
slide way.
Panel cutting tolerances are as follow:
- Panel lengths up to 6 meter: +/- 2 mm
- Panel lengths exceeding 6 meter: +/- 3-5mm Cut length capability
- Maximum cut length is only subject to transportation limitations
- Band saw shortest panel length at 5m/min speed is 2.5 meter.
- The dust hoods come with two openings provided on the cross-cut saw
assembly. There is one catcher hood provided on the end of
cross-cut saw. The dust collection system (used to pull the dust
away and dispose of it) will be the responsibility of the customer.
