Pouring PU Foam Cladding Wall Ceiling Panel Making Machine

Cladding wall panel machine

General specification:

Steel sheet thickness: 0.3-0.6mm

Steel sheet width: 600mm

Core material: Pouring PU foam

Working speed: 2-6m/ min

Power: 42kw

Production Dimension: 38m*2.3m*2.8m

Product thickness: 15-20mm

Annual output: 400,000 m2

Parts listing:

• THE MAIN PARTS OF THE PRODUCTION LINE:

1. DE-COILER: 1pcs.

• Type of de-coiler: Steel frame
• Offside caliberation: Photo senor detector and step motor driving
• Width of coil: 1200mm
• Weight of coil: ≤ 5 mt

2. Steel embossing machine: 1pcs.

• Roller specifications: DIA450mm, width: 1200mm.
• Hardness of roller surface: HRC58~63.
• Pattern processed: laser engraving machine
• Pressure mode: mechanical
• Working speed : 0~20m/min, speed changed by inverter .
• Power: 11kw

• Steel sheet forming machine: 1pcs.
• Stands of forming: 16 stands
• Roller diameter: ¢72mm,¢80mm
• Material of roller: 45 steel heat treatment
• Thickness of chromic plating of roller surface:0.05～0.06mm
• Speed of forming: 0～6.0m/min synchronies with panel machine
• Type of synchronies: electrical synchronies
• Driven power: 3.0 kw
• Size of forming machine: 81000×1400×1200mm

• PU Low-pressure (two-component) Injecting Machine: 1pcs.

• Discharge Volume: 20-80g/sec, two-component mixing chamber;
• Material: SUS304 Jacket Type
• Material Hose: ISO Diameter: Φ1/2” Diameter for POL: Φ1/2”
• Metering Pump: 2 sets gear type with high precision
• Temperature Control System: digital input display, controlled by PID
• Reserve some I/O interface on PLC: match to control the whole production line
• MC automatic cleaning: 1set
• Automatic material Feeding System: 2 sets

• Double belt press machine-18m: 1pcs.

• Plastic woven fiber belt, 600 mm(width) x 3mm, smooth surface with high strength;
• The rack is H Beam steel, with a total length of 18000mm; The width is about 600mm,
• the height of the down belt is around 1.2m.

Belt driving device:

• The chain plate driving is 1 planetary gearbox and chain, and the speed is controlled by one common inverter to make running speed from 0-8 m / min.

Up belt lifting structure:

• Up belt lifting is done by eight hydraulic cylinder, and lifting height is 10-50 mm.

• Panel cutter: 1pcs.

• Cutting tool: Circular saw cutting
• Required Power 1.5 Kw x 2
• Thickness of Panel 20mm – 50mm
• Length of Panel 1200mm – 30000mm
• Movement of Cutter: 1800mm (cylinder distance)
• Type of operating: Touch screen
• Overall weight of cutter 1.5 mt

• Foam dust collection: 1pcs.

• Suction fan and cloth bag
• Power 2.2Kw