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BLDC Motor Stator Needle Winding Machine 60RPM Parallel Wires To 600RPM Thin Wire

Shanghai Wind Automation Equipment Co.,Ltd

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BLDC Motor Stator Needle Winding Machine 60RPM Parallel Wires To 600RPM Thin Wire

Country/Region china
City & Province shanghai shanghai
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Product Details

BLDC Motor Stator Needle Winding Machine 60RPM Parallel Wires To 600RPM Thin Wire

 
(1)Specification
Working station4
Stator OD20~100mm
Stator ID12~80mm
Stack length5~70mm
Wire diameter0.08~1.0mm
Spindle spacing155mm
Drive servo3000W 1 set
Indexing servo2000W 2 sets
Arraying servo750W 2 sets
Air source7 kg/cm
Power supply380V 50HZ 15A
Dimension1000x1100x1700mm
Weight680KG

(2) Application
It is suitable for brushless motors, home appliance motors, medical equipment motors, industrial fans, pump motors, new energy vehicles motors, rotary transformers, sensors, servo motors, stepper motors, vacuum cleaner motors, power tool motors.

(3)Features
4 working stations to do synchronous winding
High quality level of the winding process
No-loading speed up to 800r/min
Wide application and strong applicability
High efficiency and production
Precise servo drive control of the wire feeding
Provide customized service

 
This needle winding can wind both inslot stator and outrunner stator,
 
with four axis Yaskawa Servo Motor ,winder is flexible in movement,
 
the actions winding,crossing, wrap, and slotting, cutting are done automatically 

 

The needle winding speed is related to wire size, stator size and stack height,

Max. 500RPM when the wire is 0.1mm, stator is small and stack height is small,

Min 60RPM when the wire is big, stator size and stack height is big,

 
 
Winding machine Advantages
 
1. By moving up and down the nozzle and rotating the stator core, it can be wound in any track.
 
   Therefore, by changing the computer winding procedure,
 
    the windings can be adjusted to stators with different core stack height and different slot no.
 
2.  Any operation abnormality and fault status are prompted to operate and maintain in human-machine
   dialogue mode.
3. The number of stitching feet can be set arbitrarily by thread, and the specified 360 degree position
 
  can be stopped, which makes the threading simple,convenient and shortens the overall production time
 
4. When winding, the number of coils in each layer can be flexibly changed to achieve the
     winding arraying mode of different stator types.
 
5. Product programming is simple and convenient, with unique dedicated software,
    unlimited upload and download storage. Easy to master with simple training.
6. Since the in-line slotting action is performed by the high-performance control system and
     the Yaskawa servo motor, the stability of the position of the in-line enameled wire
      is ensured and the time is shortened.
7.  Each unit has been standardized, easy to replace and easy to disassemble.
 
8. All the toolings are very easy to be changed within 1 minutes expect
 

 

 
Below samples are needed for machine manufacturing and commissioning:

 

1. Stator stack 5pcs without winding
 
2. Wound stator 1pc
 
3. Copper wire 1 roll enough for winding 15pcs stators
 

 

Please click below video to watch machine working

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