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25kg X46cr13 Pellet Press Roller Main Shaft Hollow Shaft Ring Die Pellet Machine Spare Parts

LIYANG APEX BIOMASS EQUIPMENT CO.,LTD

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Contact name:Apexbiomass

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25kg X46cr13 Pellet Press Roller Main Shaft Hollow Shaft Ring Die Pellet Machine Spare Parts

Country/Region china
City & Province jiangsu
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Product Details

Wood Pellet Mill 420 Main Shaft Hollow Shaft Ring Die Supplier

 

We APEX BIOAMSS  own ring die factory and technical engineers with 15  year's experience. Every year, we manufactured and sold over 5000pcs ring die,pellet dies and 100,00pcs rollers around the world.

 

We ,AEEX BIOMASS ENQUIPMENT ,professional pellet mill spare parts manufacture engaged in  high quality and wear-resistant pellet mill spare parts such as pellet die, pellet mill roller for flat die pellet mill and ring die pellet mill.

As we all known, pellet mill die and roller, the main granulating unit of pellet mill are vulnerable devices. They have a certain service life and need to be replaced regularly. Otherwise, it will affect the pellets making.Such as a good pellet dies can improve the capacity about 15% and save cost .

 

Generally pellet dies customzied :

Yulong Pellet machine ring die :XGJ850/560

For Zhengchang pellet mill: SZLH250, SZLH300,SZLH320,SZLH350,SZLH400,SZLH420,SZLH508, SZLH678, SZLH768, etc
For Muyang pellet mill: MUZL180, MUZL350, MUZL420, MUZL600, MUZL1200, MUZL610, MUZL1210, MUZL1610, MUZL2010;
MUZL350X, MUZL420X, MUZL600X, MUZL1200X(Especially for shrimp feed pellet, diameter: 1.2-2.5mm)
For Awalia pellet mill: Awalia 420, Awalia350, etc
For Buhler pellet mill: Buhler304, Buhler420, Buhler520, Buhler660, Buhler900, etc.
For Kahl pellet mill(Flat die): 38-780, 37-850, 45-1250, etc
For IDAH pellet mill:PM-42L,PM-51SA,PM-53SA,PM-53SC,PM-53WS,PM-635D

Customized pellet mill die accept .

 

Ring die is very important part of ring die pellet machine in the whole manufacturing process. The quality of ring die not only directly relates with the quality and output of pellets, but also the running state of equipment and maintenance cost for example: reduce energy consumption (granulation energy consumption accounts for 30%-35% of the total energy consumption of the entire workshop), and reduce production costs (the cost of pellet mill die loss accounts for 25%-30% of the maintenance cost of the entire production workshop).

 

Highlight:

  1. Select quality forging stock, but general companies select casting stock
  2. Use gun drill , the hole is completed by one time, nice appearance, high capacity
  3. Use America vacuum oven and advanced treatment craft, ensure twice service life
  4. Strong R&D help customer design compression ratio and strength according to requirements, Ensure pelleting effect and high quality of product

The Pellet mill die raw material :

Stainless steel: Chinese Standard: X4Cr13, Germany Standard: X46Cr13.

Alloy steel :20CrMnTi

Diameter of ring die can do: 1.0mm up to 28mm.

Pellet die type can do: Ring Die or Flat Die

 

the pellet mill rollers :

 

Roller shell, commonly known as pressure roller, is one of the main work parts in pellet machine and is applied for processing various kinds of biomass fuel pellet, animal feed pellet and other pellets. It is made of wear resistant alloy steel with carburization heat treatment, featuring even hardness and long service life.

 

Main technical paremeter of pressure roller shell :

  • Size indication: outer diameter / inner diameter X width
  • Surface processing type: through groove, closed groove, punching
  • Material: according to customer requirements
  • Hardness: HRC 58-62 according to diferent raw material

WARM TIPS:
1.The rollers should be correctly adjusted, make sure the hole inlets are not damaged by contact with the rollers or as a result of tramp metal;
2.Material should be evenly distributed across the whole working area;
3.Make sure that all holes work uniformly, opening the clogged holes if necessary;
4.When changing dies, carefully inspect the condition of the die seating surfaces and fixing systems including collar, clamp or wear ring.

 

How to choose the compression ratio :

ItemHole Diameter(mm)Compression Ratio
Ring die for animal feed pellet machine  
Poultry&livestock feed2.5 - 41:4-1:11
Fish feed2.0 - 2.51:12-1:14
Shrimp feed0.4 - 1.81:18-1:25
Ring die for biomass pellet machine6.0 - 8.01:4.5-1:8

 

 

 

All pellet mill spare parts supplied .

 

 

 

 

 

 

 

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