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High Precision SMT Wave Soldering Machine For Led Lamp / AI Components Assembly

Shenzhen CN Technology Co. Ltd..

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Address: Xintian Industrial Area, Baoan ,Shenzhen City,China,

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High Precision SMT Wave Soldering Machine For Led Lamp / AI Components Assembly

Country/Region china
City & Province shenzhen guangdong
Categories Electronics Production Machinery
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Product Details

 

 

CNSMT High Precision Wave Soldering Machine Led Lamp Assembly Lead Free AI Components Assambly

 

Board widthMax230mm
PCB board transportation height760±10mm
PCB board transport speed0-1.8M/Min
Preheat zone length600mm
Preheat zone number1
Preheat zone power3kw
Preheat zone temperatureRoom temperature-180°C
heating methodInfrared
Cooling area number1
cooling methodAxial fan cooling
Tin furnace power12kw
Soldering tin quantity180KG
Tin furnace temperatureRoom temperature -300°C
Transportation directionabout
Temperature control methodPID temperature control
Whole control methodKey operation
Flux capacityMax5.2L
Spray methodJapan SMC rodless cylinder + Japan Meiji nozzle
power supply3-phase 5-wire system 380V
Starting power16kw
Normal operating power4.5kw
Productivity2000-3000pcs/8hfs
Gas source4-7KG/CM2 12.5L/Min
Frame sizeL1800×W1100×H1600MM
DimensionsL2500×W1100×H1600MM
weightApprox.650kg
matterperformance
PCB board requirements 
Basic PCB sizeStandard machine W=50-230mm
Component height limitation on PCB100mm
PCB board transport directionStandard Left-right
Spray part 
NozzleThe use of Japan Meiji nozzle, spray range 20-65mm fan adjustable,
 Spray head height 50-200mm adjustable, maximum flow 60ml/min
Air systemImported filters, control valves and fittings, digital display
Spray nozzle movement systemJapan Koganei rodless cylinder drive, Japan Mitsubishi PLC intelligent control, optional spray
Head movement methodRodless cylinder drive
Flux Filtration Recovery SystemExhaust system: stainless steel mesh filter, using the characteristics of the fluid to maximize the filtration recovery of excess flux
Preheating parts 
Extended warm-up area1 section infrared warm-up total length 600mm, temperature independent control
Temperature control methodPID temperature control
Heating elementTaiwan Taiwan Exhibition high temperature ceramic heating tube
Preheat powerTotal power 3kw
Installation modeHeat pipe modular design, easy maintenance and maintenance
Tin furnace parts 
Tin furnace material304SUS 3MM thick
Solder tin melting capacity200kg
Tin furnace temperature rangeRoom temperature -300°C
Height adjustment range0-120mm
Tin furnace power12kw
Tin furnace movementManually
Peak SpoutAlignment Plane Tin Wave, Single Peak
Low oxidation designIn most cases: there is lead-zinc slag 2.0kg/8h, tin impurities containing different tin slag about deviation
Crest MotorItalian B&M high temperature motor wave height digital adjustment
Heating elementSpecially-made long-life, infrared heating tube, Taiwan Yangming solid state relay, tin liquid heating are ± 2 °C
Refrigeration system (standard) 
Refrigeration methodAxial fan natural air cooling
PCB transfer system 
High-strength wear guideKai Lida special aluminum rails use high-temperature wear-resistant, stainless steel rail special thermal compensation anti-deformation telescopic structure to ensure that the rail does not deform can not afford to lose board
Guide rail parallelism0.5mm
WideningManually widen
Transfer with double hook titanium clawKai Lida Dedicated Double Hook Titanium Claw Splint Clamp 2.5mm
C/V speed setting minimum unit rangeThe minimum unit 1mm/min 0-1800mm/min
C/V speed deviation rangeElectronic closed-loop control within 0-10mm/min
Chain tensionerSprocket adjustment tension
Transport motorTaiwan STK three-phase inverter 60W motor
Body structure 
Body structureStreamlined body frame structure, streamlined design, beautiful and durable
Front and rear door structureAll closed structure, maximum maintenance space
Frame sizeL1800×W1100×H1600MM
DimensionsL2500×W1100×H1600MM
Electrical and control performance 
control methodRelay + PLC Japan Mitsubishi
Control interfaceHuman-machine button operation interface is simple and convenient
Abnormal alarm method contentTemperature too high or too low alarm
Temperature control protection systemStop heating when preheating or solder pot fails
Service system 
Warranty time2 years of all customers of Kelita
Out of warrantyPaid service. Parts are charged at the purchase price by 1.2
After-sales service response timeWithin 4 hours in Shenzhen, the factory arrives in Guangzhou, Zhuhai, Dongguan, Huizhou arrives within 8 hours, and other areas and provincial capitals reach the factory in 24 hours (first flight)
Key Accessories Models and Brands 
PLCMitsubishi FX Series
Transport motor, tooth boxTaiwan STK three-phase 60W tooth box 1:100K
Titanium clawKai Lida titanium alloy special claws, thickness 1.5MM
Tin furnace motorThree-phase 6-pole 0.18kw high temperature Italian B&M
Rodless cylinderJapan SMC
Pneumatic ComponentsGenuine Yadek
Temperature control instrumentJapan RKC48*48MM
Intermediate relayOMRON MY2 MY4
InverterTaiwan Delta 0.4kw


Feature

 

Product Name:Leadfree   Waves Soldering Machine
Used for:SMT FULL LINE 
Warranty:1 Year
Shipmentby air
Delivery Time:1-2Days
Our Main MarketWhole of the world

 
 
Application 

 

Open-style streamlined shell design, beautiful appearance, easy to clean.
2. Soldering furnace made of alloy material. High-strength and high-hardness special aluminum alloy rail, long service life.
3. Use Mitsubishi PLC control technology to ensure system reliability and stability.
4. Rodless cylinder spray device can be automatically adjusted with the width of PCB to effectively save flux.
5. The solder pot peaks adopt stepless electronic frequency conversion and can independently control the peak height.
6. Unique flux isolation device, flux fumes discharged from dedicated exhaust and recovery channels to meet environmental requirements.
7. With cooling module, temperature compensation module, suitable for lead-free and a variety of process requirements.
8. The preheating device of the ceramic heating tube fully stimulates the activity of the flux and obtains a good welding effect. The heat is directly radiated to the bottom of the PCB board, and the heat is quick and the service life is long.
9. Patented die-cast titanium alloy claws, non-stick tin, never deformation, long life, stable and reliable transport PCB.
10. Transparent observation windows throughout for easy observation of production and maintenance operations.
11. Tin furnace manual lifting and access, easy to adjust. Adopts a backrest design to prevent accidental damage to the machine.
12. Transportation system adopts stepless electronic speed control, PID closed-loop control, and stable transportation speed.
13. Automatic wave over board to minimize tin oxidation.
14. The temperature control system adopts PID closed-loop control, stable and reliable temperature control. Short circuit and overcurrent protection system.

 

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