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Contact name:Zoe Zou
Sinuo Testing Equipment Co. , Limited |
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IEC 62196-1: 2022 Vehicle Terminal Test Equipment Mechanical Tests On Terminals
Product Information For Vehicle Terminal Test Equipment:
This testing machine conforms to IEC 62196-1:2020 clause 13.3.1 fig12, table 3, etc. It is used to process mechanical tests on terminals, for judging whether the design and the structure of the new terminals are fitted with new conductors and of the minimum and the maximum cross-sectional areas is good. Besides, it is also used to check whether the clamping screw terminal can bear the stress during the process of normal usage. The testing times can be preset before the test, and the test machine will stop automatically with completion alarm when the preset test times are reached.
Principle For Vehicle Terminal Test Equipment:
The test shall be carried out on six samples: three with the
smallest conductor cross-sectional area and three with the largest
conductor cross-sectional area.
The length of the test conductor shall be 75 mm longer than the
height H specified in Table 3.
Clamping screws, if any, are tightened with the torque according to
Table 17. Otherwise, the terminals are connected according to the
manufacturer's instructions.
Each conductor is subjected to the following test.
The end of the conductor is passed through an appropriate-sized
bushing in a platen, positioned at a height H below the accessory,
as given in Table 3. The bushing is positioned in a horizontal
plane, such that its centre line describes a circle of 75 mm
diameter, concentric with the centre of the clamping unit in the
horizontal plane. The platen is then rotated at a rate of (10 t 2)
r/min.
The distance between the mouth of the clamping unit and the upper
surface of the bushing shall be within 15 mm of the height in Table
3. The bushing may be lubricated to prevent binding twisting or
rotation of the insulated conductor, A mass, as specified in Table
3, is suspended from the end of the conductor. The duration of the
test is 15 min.
During the test, the conductor shall neither slip out of the
clamping unit nor break near the clamping unit.
Terminals shall not, during this test, damage the conductor in such
a way as to render it unfit for further use.
Technical Parameters For Vehicle Terminal Test Equipment:
| Parameter Name | Parameter Data |
| Power Supply | AC220V, 60Hz |
| Test Station | Single |
| Test Rate | (10 ± 2) r/min |
| Diameter of Gyration | 75mm |
| Test Times | 1-999999times |
| Load Weight | 0.4-70.3Kg |
| Test Height | 260-660mm adjustable |
| Diameter of Bushing | 6.5mm, 9.5mm, 13mm, 14.5mm, 15.9mm, 19.1mm, 22.2mm, 25.4mm, 28.6mm, 31.8mm, 38.1mm, 44.5mm |
| Equipment Dimensions & Weight | L 600mm* W 600mm * H1680mm, approx. 350KG |
Weight Distribution Table For Vehicle Terminal Test Equipment:
| Weight with hook | 0.4kg*1, 0.7 kg*1, 0.9 kg*1, 1.4 kg*1, 2 kg*1, 4.5 kg*1, 9.5 kg*1, 19.5 kg*1, 24.2 kg*1 |
| Weight with hole | 0.7 kg*4, 0.8 kg*2, 0.9 kg*3, 3.2kg*1, 4.5 kg*1, 4.6 kg*1, 25 kg*1 |
| How to combinate the weight: | |
| 0.4kg | 0.4kg+small wire clamp |
| 0.7kg | 0.7kg+small wire clamp |
| 0.9kg | 0.9kg+small wire clamp |
| 1.4kg | 1.4kg+small wire clamp |
| 2.0kg | 2.0kg+small wire clamp |
| 2.9kg | 2+0.9+small wire clamp |
| 4.5kg | 4.5kg+small wire clamp |
| 6.8kg | 4.5 kg +0.9 kg +0.7 kg*2+small wire clamp |
| 9.5kg | 9.5 kg +small wire clamp |
| 10.4kg | 9.5 kg +0.9 kg +small wire clamp |
| 14kg | 9.5 kg +4.5 kg +small wire clamp |
| 15kg | 9.5 kg +0.9 kg +0.7 kg *2+3.2 kg +small wire clamp |
| 16.8kg | 9.5 kg +4.5 kg +0.7 kg*4+small wire clamp |
| 20kg | 9.5 kg +4.6 kg +4.5 kg +0.7 kg*2+small wire clamp |
| 22.7kg | 9.5 kg +4.5 kg +4.6 kg +0.9 kg*3+0.7 kg*2+small wire clamp |
| 50kg | 24.2kg+25kg+0.8kg+large wire clamp |
| 70.3kg | 19.5kg+24.2kg+25kg+0.8kg+0.8kg+large wire clamp |
Normal Test Steps For Vehicle Terminal Test Equipment:
●Set the test cycles according to the test time, IEC 62196-1:2020 clause 13.3.1 requires the duration of the test is 15 min, equal to (150 ± 30) cycles. (If operator needs to change the test cycles, operator must press the RST button on the counter to eliminate the previously set test cycles)
●Press the "START" button, the equipment starts to test, the turntable rotates at a speed of (10 ± 2) r/min, when the test cycles reach the set value, the test automatically stops with an audible prompt (operator can press the “STOP” button during test to stop test).
●Press the RST button on the counter to cancel the sound prompt. After the test, cut off the power supply.
