Zhuzhou Ruideer Metallurgy Equipment Manufacturing Co.,Ltd |
Verified Suppliers
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Vacuum debinding integrated sintering furnace(using WRe
thermocouple realize temperature control)
Equipment function:
Equipment system:
It mainly includes control system, heating system, positive and
negative pressure dewaxing system, vacuum system, pressure
sintering system, cooling water system, rapid cooling system,
safety system and auxiliary system.
Design standards:
The vacuum debinding integrated sintering furnace is a single
chamber and double door horizontal and periodic heating
structure,which is designed for easy handling and maintenance, the
whole process is controlled automatically.It can realize full load
continuous operation, 300 furnace times/year or 300 working
days/year.It uses graphite element resistance heating (low voltage,
high current) .In addition, there are multiple heating units, each
of which controls the temperature separately.It equipped with fully
automatic control function and safety interlock function.The whole
process is automatically controlled, monitored, tracked and
recorded by computer.The PLC, industrial computer (PC) control to
realize the whole process of one-key start, real-time dynamic
monitoring, computer will save temperature, pressure, vacuum and
other parameters ,alarm interlocking is safe and reliable.
Device color matching:
The surface of furnace body, transformer, control cabinet and
vacuum pump is light gray (color code: RAL7035). The furnace foot,
pump frame and support are matched by sky blue (color code:
RAL5015).The groove is stainless steel, the support is galvanized,
the transformer is placed on the ground.
General equipment requirements:
Mainly application to MIM injection molding stainless steel
materials, hard composite materials, ceramic materials,
wear-resistant materials, Ar, H2 carrier gas degreasing, vacuum
sintering, partial pressure sintering (static, dynamic), vacuum
cooling, rapid cooling and other processes.It can meets the strict
requirement of uniformity of furnace temperature and atmosphere in
sintering process of product.The furnace structure design is
advanced and reasonable, easy to use operation and maintenance.The
main supporting components (control components, sensors, graphite
heating element, thermocouple, main control valve, vacuum pump,
etc.) have the international advanced level, can adapt to the
long-term, stable, reliable batch production requirements.At the
same time, the equipment meets the national requirements for energy
conservation and environmental protection.
Technical parameters of equipment:
Service life of furnace shell |
20 years |
Furnace shell working time |
6000(furnace/time) |
Available working zone size(L*W*H) | 1500mm×400mm×400mm |
Max.loading weight |
500kg(The load depends on the type of product) |
Working temperature |
2000℃(maximum working temperature) |
1950℃(average working temperature ) | |
Pumping speed | |
Leakage rate | |
Cooling speed | |
Cooling speed | |
Heat rod material | Graphite |
Temperature control mode |
PID adjustment mode |
Rated power |
Proximately 380KVA |
Wax collection rate | |
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After sales:
1.Installation, Commissioning And Acceptance
We do installation, commissioning and acceptance in buyer's
plant.During the installation and commissioning period, the
commissioning personnel shall be provided free of charge by the
demander according to the staff standard.
The equipment shipped to the buyer, the seller received the buyer's
notification, both within a week to carry the equipment out of the
box together, then check the equipment and all components according
to the packing list . Including equipment accessories, spare parts
and special tools, attached manual and technical documents, etc. It
can be installed after the acceptance check of equipment.
After installation and debugging, the equipment shall be accepted
according to the technical accessories.
2.Training
When taking-over the Furnace to the customer, We will give a staff
training to customer. The operating personnel of the customer
should join to commission,test the furnace, when installing at
customer’s company.
This is practical operation training and practical maintenance
training,
and our technical personnel will telling the basic
principle,equipment maintenance knowledge,And the common fault
handling measures.We can training 2 ~ 3 workers. ( Training how to
maintenance and operating.)
3. Warranty period
The warranty period of the equipment is 12 months, which starts
from the date of installation and debugging of the supplier.
Equipment failure happens, after-sales service personnel shall give
solutions within 2 hours, after receiving the buyer's notification
. If it is need to go to the site for treatment , operators
dispatched by seller should arrive at the site within 48 hours
after go aboard. In case of emergency,operators should arrive at
the site within 48 hours after go aboard, and continue to make
repairs until the fault is removed and the equipment returns to
normal.
Note:
We are a professional manufacturer of powder metallurgy sintering
furnaces. Custom design is available according to customer’s
requirements. Please offer us the sintered material, size of
sintered piece, max. temperature, heating zone dimensions, vacuum
level and other special requirements when making inquiries. We will
offer professional proposal and solutions based on your
requirements.
Quality assurance and service:
1. Our company guarantees that all materials and purchased
components meet the national technical quality standards.
2. Within one year from the date of acceptance of the equipment, if
there is any quality problem caused by the design or manufacture of
the equipment, our company will carry out free maintenance and bear
the maintenance cost.If the equipment exceeds the warranty period
or is damaged due to human error or force majeure (such as natural
disaster), our company will actively provide high-quality paid
service.