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Two Tables Fiber Laser Cutting Equipment / Machine 3015-12000W For Precise Cutting

WUXI JINQIU MACHINERY CO.,LTD.

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Two Tables Fiber Laser Cutting Equipment / Machine 3015-12000W For Precise Cutting

Country/Region china
City & Province wuxi jiangsu
Categories Non-Metallic Mineral Deposit
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Product Details

Product introduction

Main features:

 

1,The photoelectric conversion efficiency can reach 30%, twice to three times that of CO2;

2,Less power consumption, CO2 is 20% ~ 30%;

3,No laser work gas, can save a lot of laser maintenance cost;

4,Optical fiber transmission, without reflection lens, do not need to adjust the light path.

5,Used for cutting non-ferrous metals, aluminum alloy, copper and other materials

 

Product features:

  1. Gantry double drive structure, smooth and reliable movement;
  2. Independent research and development design, the manufacture of machine tool bed, special processing technology, high precision of machine tool, stable and reliable, long life;
  3. Precision gear rack drive, with high precision gear reducer, high response and high precision servo motor;
  4. The international first-class quality of fiber laser, industrial application for many years, long service life, maintenance free, stable and reliable;
  5. High precision laser cutting head, imported optical lenses, is focused on the fine, the adjustment is convenient, cutting perfect;
  6. A double closed-loop control capacitiver torch height controller, low requirement to the steel plate, cutting quality is stable and reliable;
  7. CNC system is simple and easy operation, low requirements for the operator;
  8. Cutting graphic input multiple formats, powerful draw and edit graphics function;
  9. Special cutting software, cutting technology experts, data call functions;
  10. Automatic refueling system
  11. Cutting gas pressure proportional valve to adjust automatically,not need manual adjustment;

 

 

The product basic configuration and technical parameters

No.DescriptionBrand
1Machine main bodyfactory
2CNC operationg carbinetfactory
3Exchange of workingfactory
4Fiber LaserChina MAX-12000W
5laser chillerHanLi
6Laser cutting headShanghai BOCI BLT442 ,auto focus
7Capacitive THCCypcut BCS100
8CNC systemCypcut FSCUT6000,EtherCAT
9Precision reducerGermany Techmech
10Gear rackJapan SMAGIC
11Servo motorChina INOVANCE
12Linear GuideJapan SMAGIC
13Proportional valveJapan SMC
14Electronic piecesFrance Schneider
15Solenoid valveJapan SMC
16Voltage stabilizerShanghai Huadong
17Safety delayGermany Pilz
18Safety light screen curtainChina LNTECH
19Magnetic safety lock doorfactory
20Interior camera and back side monitorfactory
21Auto lubrication systemfactory
22Window glassCE standard OD7
23Air compressorOptional
24Dust exhaust equipmentOptional
 

 

 

2,Machine tool technology parameters

DescriptionTechnical parameters 
 
Max cutting size (mm)3000×1500 
Effective travelX axis(mm)3050 
Y axis (mm)1520 
Z axis (mm)280 
PositionaI accuracyX axis (mm/m)±0.03 
Y axis (mm/m)±0.03 
Z axis (mm/m)±0.01 
repeated positioning accuracyX axis (mm)±0.02 
Y axis (mm)±0.02 
Z axis (mm)±0.005 
Rapid positioning speedX axis (m/min)100 
Y axis (m/min)100 
Z axis (m/min)30 
Dimension L×W×H(mm)8790×2465×2105(for reference) 
 

 

3,Laser & process parameters

ItemsTechnical parameters 
 
working modeContinuous/modulation 
Laser power(W)12000 
Laser wavelength (nm)1080±10 
The maximum modulation frequency(KHz)5 
laser modeSingle mode 
Optical quality (M2)4mm*mrad 
Power adjust range (%)10-100 
Fiber Length (m)15 
Type of coolingwater-cooling 
Operating temperature (℃)10-40 
Long-term stability (24h)﹤±3% 
Laser life(h)100000 
Overall Power Consumption (Kwh)36 
 

 

 

4,Environmental requirements

  1.  
Working environment temperature-5℃-50℃
  1.  
Relative humidity70% non-condensing
  1.  
Surrounding environmentventilate,No impact on within 5 meters
  1.  
Power voltage supply2P,220V±5%;3P,380V±5%
  1.  
Supply frequency50Hz
  1.  
Input Power100Kw
  1.  
Grounding typeCentralized directly
 

 

Important components introduction

 

1, Machine body

The machine body with the welding box structure, after stress relief annealing process, the technological process for welding to annealing to stress to rough machining, vibration aging, semi-finishing to vibration aging, finish machining, better solve the stress due to welding, machining, thus greatly improve the stability of machine tool, can keep the precision of the machine for a long time.

 

 

 

 

2,Transverse beam

Beam body with the method of integral aluminum, annealing processed after stress relief, the process for the castings to annealing to stress to rough machining, vibration aging, semi-finishing to vibration aging, finish machining, machining after tempering, ensure the strength, rigidity and stability of the beam as a whole, can maintain

the precision of the beam for long time.

 

 

 

 

 

Fiber laser

MAX laser source is a new generation of near infrared spectral range (1070 ~ 1090 nm) semiconductor pump single-mode continuous ytterbium doped fiber laser system, it has high power, the ideal high beam quality, optical fiber transmission and electro-optic conversion efficiency .The laser system has incomparable and high reliability comparing to various solid state laser and gas laser, its advantages are: wide range of wavelength selection, extremely low signal-to-noise ratio, high stability and long life of the pump sources are used.

 

Only for reference

Main features:

  • The beam quality of excellence(BPP)
  • All constant power range BPP
  • Use of long focal length can still get a small spot
  • photoelectric conversion efficiency 30%
  • Maintenance free operation
  • Modular design, "plug and play"
  • Small, easy to install
  • 100000 hours of free maintenance

 

 

CNC system

 

FSCUT6000 High Power EtherCAT is a cost-effective EtherCAT bus laser cutting control system. Easy installation and debugging, excellent performance, and inclusive solutions for cutting medium thick plates for steel structures, iron towers, ships, etc. Functions like Smooth MicroJoint, Flash Piercing, and 5-Stage Piercing, can improve processing efficiency; Functions like Deslag and Corner Technique, can improve the quality of processing thick plates.

 

Main functions:

  • Smooth MicroJoint: smooth cross section at MicroJoints for easy unloading and efficient production.
  • Fast Piercing: extremely fast piercing for high efficiency of piercing thin plate.
  • Deslag: remove slags after piercing and improve the piercing quality of thick plates.
  • 5-Stage Piercing: piercing for even thicker plates.
  • Flash Piercing: fast frequency conversion piercing to improve the efficiency of piercing thick plates.

Ø Corner Technique: improve the processing quality of the corner of a part.

  • Circle Centering: quickly locate the center of a circular plate to improve the processing efficiency.

Ø One-Path FlyCut: cut any graphics without lifting the cutter to zero reference for a faster cutting speed.

  • Quick CutOff: cut off the plate along the X or Y direction with one click.

Ø Vertex Marking: mark the bounding box of graphics to be cut for a clear processing range.

  • Frame Border Contour: ensure parts on non-rectangular plates are within the plates for safe production.

Ø Built-in Nesting: free and easy nesting for higher plate utilization.

  • Real-time EtherCat: easy to extend.

Ø Virtual Multi-Station: set multiple stations on one machine tool to improve processing efficiency.

  • Side Anti-Collision: lift the cutter again, if a side object is detected during traveling , so side collision to the cutter is prevented.

Ø FrogLeap Skip: smart adjust the height of the cutter during traveling to prevent the collision with tilted parts.

  • Protective FindEdge: protect the cutter from hitting the rack during edge finding.

Ø Torque Monitor: monitor the servo torque, and stop immediately when it hits a heavy object to ensure both the machine tool and the operator safe.

  • Fast Import: scan QR code to import drawings, which is fast and accurate.

Ø Coil machining: machining on coils to improve cutting efficiency.

Ø InkJet Printer: print codes to mark parts quickly without damages.

  • Nozzle Cleaning: auto clean the nozzle to extend the nozzle life and improve machining quality.

Ø Torque check: monitor the dual drive shaft state to avoid torsion.

  • Flexible Acceleration: flexible acceleration and deceleration for a longer machine tool life.

Ø Theoretical control accuracy 0.005mm, practical trajectory accuracy 0.01mm, position accuracy 0.001mm, repetitive position accuracy 0.002mm.

  • Unlimited maximum travel speed and maximum machining speed.

Ø Maximum acceleration 2G.

 

Cutting head

BLT 4 series, cost-effective smart cutter that focuses on 2D, 3D and bevel cutting machine, delivers a great performance with stable cutting, simple installation and setup, available for power levels below 30KW. Find more details in technical parameters.

 

Laser cutting parameter(only for reference)

MaterialThickness (mm)Cutting gasCutting speed(m/min)Power(W)Cutting presser (bar)Cutting focus(mm)
CS
(Q235B)
6Air131200012~14-1~-1.5
N2161200012~14-1~-2
O22.8~2.93000~35000.6~0.87~8
8Air10.51200014~16-2~-2.5
N2101200014~16-2~-3
O22.5~2.64000~45000.6~0.88~9
10Air81200014~16-3~-4
N261200014~16-3~-4
O22.2~2.34500~50000.6~0.89~10
12Air51200014~16-4~-5
N241200014~16-4~-5
O21.9~26000~70000.6~0.89~10
14Air41200014~16-6~-7
N23.51200014~16-6~-7
O21.67000~80000.6~0.89~10
16Air2.81200014~16-8~-9
N22.61200014~16-8~-9
O21.58000-90000.6~0.810~11
18Air2.11200014~16-10~-11
O21.45120000.6~0.810~11
20Air1.71200016~18-11~-12
O21.4120000.6~0.811~12
22Air1.11200018~20-14~-15
O21.2120000.6~0.811~12
25O21120000.6~0.811~12
30O20.4120000.6~0.813~14
35O20.35120000.9~1.113~14
40O20.3120001.2~1.513~14
45O20.2120001.2~1.513~14
SS
(SUS304)
6Air171200012~14-1~-2
N2161200012~14-1~-2
8Air141200014~16-2~-3
N2101200014~16-2~-3
10Air111200014~16-3~-4
N261200014~16-3~-4
12Air81200014~16-4~-5
N241200014~16-4~-5
14Air61200014~16-6~-7
N23.51200014~16-6~-7
16Air41200014~16-7~-8
N22.61200014~16-7~-8
18Air31200014~16-10~-11
N221200014~16-10~-11
20Air21200016~18-11~-12
N21.61200016~18-11~-12
25Air1.31200018~20-14~-15
N21.11200018~20-14~-15
30Air0.81200018~20-17~-18
N20.21200018~206~7
40N20.151200018~206~7
50N20.11200018~205~6
AL
(6061)
6Air121200012~16-2~-3
8Air81200016~18-3~-4
10Air51200016~18-5~-5.5
12Air31200016~20-6~-6.5
14Air2.51200016~20-7~-8
16Air1.81200016~20-8~-9
18Air1.21200016~20-9~-10
20Air0.81200016~20-10~-11
22Air0.51200016~20-11~-12
Copper6Air10.51200012~16-2~-3
8Air71200016~18-3~-4
10Air41200016~18-5~-5.5
12Air2.21200016~20-6~-6.5
14Air21200016~20-7~-8
16Air1.51200016~20-8~-9
18Air0.91200016~20-9~-10
20Air0.71200016~20-10~-11
22Air0.41200016~20-11~-12
 The thickness of green materials means that they can be processed for long times and in large quantities.
 The yellow thickness material indicates that it can be processed, but as the material temperature rises, the cutting pressure fluctuations, uneven plate composition and other factors fluctuate, the processing process is unstable, it is recommended to use a higher power laser.
 Red thickness of the material means that can be cut off, can not be processed in batch.
 

Running cost:(only for reference)

No.NameQuantity Demand
1Electricity30-35KW/h(considering the power factor)
2Oxygen6L-7L/h
3Nitrogen16L-20L/h
4Protection lens3-4pcs/month
5Nozzle3-4pcs/month
 

 

Consumables

No.NameQnt.Unit
1Protection lens20pc
2nozzle20pc
3Ceramic ring1pc
 

 

 

Customer prepares the parts:

NoItemSpecsQty
1Machine powersupply cable10mm2*825m,according to site
2Machine grounding cable10mm225m, according to site
3Grounding copper rodDiameter:35mm2.5m
4deionized waterSecond grade100L
5Switch box220V 2phases, 380V,3 phases, five wire2
6High pressure pipe jointIn-line for air compressor. 10mm2
7Gas pipe10mm20m
8Oxygen cylinder220L1
9N2 cylinder220L1
10Carburetor(with pressure adjustor and pipe)100L1
11Input powersupply>80kw1
 

 

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