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12 Inch 14 Inch Adjustable Gap Silicone Two Roll Mill for Rubber Compounding

Qingdao Honghesheng Industry Co., Ltd.
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Address: Wangtai zone, Jiaonan District, Qingdao City, Shandong Province, China.

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Qingdao Honghesheng Industry Co., Ltd.

12 Inch 14 Inch Adjustable Gap Silicone Two Roll Mill for Rubber Compounding

Country/Region china
City & Province qingdao shandong
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Product Details

12 Inch 14 Inch Automatic nip adjustment silicone rubber mixing mill / open mixing mill / rubber compound two roll mill

 

Brief description:

 

1. rollers,chilled cast iron
2. water or steam cooling system
3. hardened reducer ,bearing bush
4. welded or casting base

5. HS of rollers:75-80

 

Application:

 

The open mixing mill is mainly used for plasticating,mixing and sheeting rubber materials. It is the general equipment in rubber and related industries.

Technical spec.:

1.Type XKJ-450*800/1000 XKJ-480*1000
2.Diameter of front & rear roller 450mm/510mm 480mm/610mm
3.Working length of rollers 800mm / 1000mm 1000mm
4.Roller materials & structure Chilled casted iron & smooth roller Chilled casted iron & smooth roll
5. Rotation speed of front roller 32m/min; 30m/min
6.Motor power 55KW / 75KW 75KW / 90KW / 110KW
7.Speed reducer Hardened teeth speed reducer Hardened teeth speed reducer
8. Roller support type: bearings bearings
9. Lubricating type: Grease lubricating Grease lubricating
10.Weight 10 tons 16.5 tons

The rollers are made of chilled cast iron with wear-resistant hard surfaces. The two rollers are smooth ones with bored cavities and can be cooled homogeneously. The protective device is provided to protect the main parts from damage due to overload. In case of emergency, the safety rod is pulled down and the rollers will be stopped immediately.

Besides providing a full line equipment, we can also provide you with a full set of technical support

XK-160 laboratory rubber mixing mill

Features:

 

1. Rollers: the roller adopts chilled cast iron alloy (LTG-H) with 75-80 HS ,after quenching and precision processing with long service life,so the surface is hard and wearable;it is harder than others the commom is 72HS.

 

2. Emergency Stop Device:The machine is also equipped with emergency stop buttons or emergency pull rod. When an emergency happens, just press the emergency button or pull the pull rod,the machine will stop immediately. It is safe and reliable;

 

3.Motors: We always use OMRON,SIMENS ect brand electric parts or you can choice the ordinary brand.all the motor is high quality and effiency,save energy,low noise,small vibration.

 

4. Overload: This open mixing mill has overload protection devices, Machine will be stopped automatically, if overloaded;

 

5. Gear Box:The transmission system adopts hardened reducer,which has a compact structure with higher transmission efficiency,lower noise and longer service life(ZQ reducer and planetary reducer is optional);

 

6. Bearing Bush:Double Row Spherical Roller Bearing can save energy by 20-30%(Nylon Bushing and Brass Bush is optional);

7. Structure:The base and frame are welded and treated by annealing for stress relieving;

 

8. Sealing Device:The seal structure with special design can eliminate the leaking phenomenon of lubricating oil;

 

9.Cooling system:circulation of steam and tap water can be through rollers to control the temperature

 

10.Safe Electrical Parts: All electrical connections are safe:short circuit is not possible by any means.

 

 

Configurations of rubber mixing mill:

 

1.Gap Adjustment Mode:Manual or Electrical (by motor)

2.Lubricating Method:Manual or Auto;Grease or Thin oil

3.Emergency stop device:Pull Rod and Emergency button

4.Roller bearings: Nylon Bushing or Copper Sleeve or Spherical Roller Bearing

5.Reducer(gear box) type:ZQ type reducer or hard-teeth(hardened) reducer or planetary reducer.

 

Technical parameters:

 

Version XK-160 XK-250 XK-300 XK-400 XK-450 XK-560 XK-660
Roll diameter(mm) 160 250 300 400 450 560 660
Working length of rolls(mm) 320 620 750 1000 1200 1530 2130
Front roll surface speed(m/min) 8.99 15.3 15.1 18.65 24.32 27.72 28.6
Friction ratio 1:1.35 1:1.1 1:1.27 1:1.27 1:1.27 1:1.2 1:1.24
Max.nip (mm) 4 8 8 10 15 15 15
Capacity per.batch (kg) 1-2 10-15 15-20 18-35 25-50 35-50 165
Motor power (kw) 5.5 18.5 22 37 55 90 245
Overall dimensions(mm)

1160*920

*1370

3120*1322

*1500

3580*1550

*1695

4350*1850

*1780

5670*2390

*1670

5845*2284

*1978

7465*3662

*2080

Weight(kg) 1000 4000 5200 7600 12000 23000 49000
XK-250 open mixing mill
XK-400 open mixing mill

XK-450 open mixing mill

 

 

 

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