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Rubber Calender Machine with PLC Control System for Smooth Calendering at 0-20m/min Roller Speed

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Rubber Calender Machine with PLC Control System for Smooth Calendering at 0-20m/min Roller Speed

Country/Region china
City & Province qingdao
Categories Used Manufacturing & Processing Machinery Parts
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Product Details

Rubber Calender Machine with PLC Control System for Smooth Calendering at 0-20m/min Roller Speed

Product Description:

Qingdao Beishun rubber calender is a special equipment used to calender rubber material to the required thickness and width. It usually consists of a set of rollers and a drive system.
 
The main features of rubber calenders include:
 
1. Structure and rollers: A rubber calender usually consists of two or more rollers, one of which is a driving roller and the rest are calendering rollers. Rollers are usually made of high-strength and wear-resistant materials, such as steel or covered in rubber.
 
2. Calendering adjustment: By adjusting the gap or pressure between the calendering rollers, the calendering thickness of the rubber material can be controlled. This can be achieved through manual or automatic control systems.
 
3. Temperature control: Some rubber calenders are equipped with heating or cooling systems to control the temperature of the rubber material. This is critical to the processing and performance of specific rubber materials.
 
4. Automation and control system: Some advanced rubber calenders have automated control systems, which can achieve precise calendering adjustment and data recording, improving production efficiency and consistency.
 
5. Application scope: Rubber calenders are widely used in the rubber products industry, such as the production of rubber sheets, rubber belts, rubber tubes, rubber seals, etc. They are also used in the pre-process of the rubber mixing process to calender the mixed rubber material into sheets for subsequent processing and product production.
 
In general, the rubber calender is a key equipment used in the production process of rubber products, with precise calendering adjustment and automatic control functions to meet the needs of rubber sheets of different thicknesses and widths.

 

The Rubber Calender Machine is specifically designed for rubber calendering, which is the process of smoothing and shaping rubber sheets. It is a type of rubber processing machinery that is used in a variety of industries, such as automotive, construction, and manufacturing.

 

The Rubber Calender Machine features two rolls that rotate in opposite directions. This two roll calender machine is equipped with rollers that have a diameter of 200-400mm. The roller speed can be adjusted up to 20m/min, ensuring precise and consistent results every time.

In addition to its impressive speed and accuracy, the Rubber Calender Machine also offers an optional vacuum system. This system removes any air pockets from the rubber sheet, resulting in a smoother and more uniform product.

 

Whether you're a small business or a large corporation, the Rubber Calender Machine is an excellent investment. It can help you streamline your production process, increase efficiency, and improve product quality.

 

Features:

  • Product Name: Rubber Calender Machine
  • Type: Calender Machine
  • Material: Rubber
  • Vacuum System: Optional
  • Control System: PLC
  • Name: Rubber Calender Machine
  • Features:
    • Perfect for rubber calendering
    • Equipped with a 3 roll calender machine
    • Optional vacuum system for improved results
    • Controlled by a PLC for precise operation
 

Technical Parameters:

Parameter/model
XY-2-250
XY-2-360
XY-2-400
XY-2-450
XY-2-560
XY-2-610
XY-2-810
Roll diameter (mm)
250
360
400
450
560
610
810
Roll working length (mm)
720
1120
1200
1400
1650
1730
2130
Ratio of rubber speed
1:1
1:1
1:1
1:1
1:1
1:1
1:1
Roll speed (m/min)
1.2-12
3-20.2
4-23
2.5-24.8
2-18.7
4-36
2-20
Nip adjust range (mm)
0-6
0-10
0-10
0-10
0-15
0.5-25
0.2-25
Motor power (kw)
15
37
45
55
75
90
160
Size (mm)
Length
3950
5400
5600
7013
7200
7987
8690
Width
1110
1542
1400
1595
1760
1860
3139
Height
1590
1681
2450
2460
2760
2988
4270
Weight (KG)
5000
11500
12500
14000
24000
30000
62000
Parameter/model
XY-3-250
XY-3-360
XY-3-400
XY-3-450
XY-3-560
XY-3-610
XY-3-810
Roll diameter (mm)
250
360
400
450
560
610
810
Roll working length (mm)
720
1120
1200
1400
1650
1730
2130
Ratio of rubber speed
1:1
1:1
1:1
1:1.5:1
1:1.5:1
1:1.4:1
1:1:1
Roll speed (m/min)
2-15.9
3-20
3-26
2.6-26.2
3-30
5.4-54
3-30
Nip adjust range (mm)
0-6
0-10
0-10
0-10
0-15
0.5-25
0.2-25
Motor power (KW)
22
45
55
75
110
160
132x3
Size (mm)
Length
3950
5400
5600
7013
7200
7987
8690
Width
1110
1542
1400
1595
1760
1860
3139
Height
1810
2440
2520
2900
3800
3950
5050
Weight (KG)
5500
14000
18000
21000
35000
42000
110000
Parameter/model
XY-4-230
XY-4-360
XY-4-400
XY-4-450
XY-4-550
XY-4-610
XY-4-810
Roll diameter (mm)
230
360
400
450
550
610
810
Roll working length (mm)
630
1120
1200
1400
1500
1730
2500
Ratio of rubber speed
1:1:1:1
0.7:1:1:0.7
1:1.4:1.4:1
1:1.5:1.5:1
1:1.5:1.5:1
1:1.4:1.4:1
1:1.4:1.4:1
Roll speed (m/min)
2.1-21
2-20.1
3-26
2.5-25
3-30
8-50
4-40
Nip adjust range (mm)
0-10
0-10
0-10
0-10
0-15
0-10
0-10
Motor power (KW)
15
55
75
110
160
185
132x4
Size (mm)
Length
2800
3300
6400
6620
7550
7880
11400
Width
930
1040
1620
1970
2400
2560
3900
Height
1890
2350
2490
2740
3400
3920
5140
Weight (KG)
5000
16000
20000
23000
45000
50000
130000
 

Applications:

The Beishun Rubber Calender Machine is ideal for use in a variety of applications, including the production of rubber sheets, rubber mats, and other rubber products. The machine can be used to calender a wide range of rubber materials, including natural rubber, synthetic rubber, and various types of elastomers.

The Rubber Calender Machine is equipped with a PLC control system, allowing for easy operation and precise control of the machine's roller speed, which can range from 0-20m/min. The machine is also equipped with rollers that vary in diameter from 200-400mm and can be set to a width of 500-2000mm.

The Beishun Rubber Calender Machine is an excellent investment for any company involved in the manufacture of rubber products. It has a minimum order quantity of 1pcs and a price range of 5000usd-50000usd. The delivery time is 45 days, and the payment terms are L/C and T/T. The machine has a supply ability of 30 sets per year, making it readily available for purchase.

The machine can be used in various scenarios, such as in the production of rubber sheets for use in the automotive industry. The rubber sheets can be used as gaskets, seals, and other components in vehicles. The machine can also be used in the construction industry to produce rubber mats for use in high traffic areas like hallways, lobbies, and entryways. The mats can be used to prevent slips and falls, making them an essential safety feature.

The Beishun Rubber Calender Machine is also useful in the textile industry, where it can be used to produce rubber-coated fabric for use in various applications such as raincoats, tents, and other outdoor gear. The rubber coating provides a waterproof barrier that protects against the elements



FAQ:

Q: What is the brand name for this Calender Machine?

A: The brand name for this Calender Machine is Beishun.

Q: What is the model number for this Calender Machine?

A: The model number for this Calender Machine is XY-3-1400.

Q: Where is this Calender Machine produced?

A: This Calender Machine is produced in QINGDAO, CHINA.

Q: What certifications does this Calender Machine have?

A: This Calender Machine has CE, ISO, and SGS certifications.

Q: What is the delivery time for this Calender Machine?

A: The delivery time for this Calender Machine is 45 days.

Q: What is the minimum order quantity for this Calender Machine?

A: The minimum order quantity for this Calender Machine is 1 piece.

Q: What is the price range for this Calender Machine?

A: The price range for this Calender Machine is between 5000USD to 50000USD.

Q: What are the payment terms for this Calender Machine?

A: The payment terms for this Calender Machine are L/C and T/T.

Q: What is the supply ability for this Calender Machine?

A: The supply ability for this Calender Machine is 30 sets per year.

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