Botou Golden Integrity Roll Forming Machine Co., Ltd |
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High Speed Z Purlin Roll Forming Machine Long Service Life For Construction Material
1.Production Flows
Uncoiling the sheet---Infeed guiding--Roll forming---Rectifying the straightness---Measure length---Cutting the panel--panels to the supporter (option: automatic stacker)
2.Main components of CZ Purlin roll forming machine
a. Decoiler
3T manual decoiler | |
Dimensions | 1700mm*1000mm*800mm |
Width of feeding | 300mm |
Capability | 3 Ton |
Bound of expand &fight | 420mm—510mm |
Mode of expand &fight | inner expand &fight by manual |
Way of feeding | manual |
Quantity | 1 |
b. Feeding
Feeding | |
Entrance table-guide | adjustable |
Entrance width | about 80mm(according the final design) |
Entrance and guide roller | diameter is ¢56mm, material is sae1045, surface with chrome |
Quantity | 1 |
c. Forming
Forming Section | |||
Profile steel thickness | 1.5-3.0mm GI sheet | ||
Main motor power | 22kw hydraulic motor | ||
Machine Voltage, Frequency, Phase | 380 V, 50 Hz, 3Phase | ||
Roll station | about 15stations +1 station of rectify (according the final design) | ||
Roller material | High grade #45, hardness and chrome plated surface | ||
Shaft diameter | ¢60mm | ||
Machine roll forming speed | 15-25m/min (not including punching and cutting time) | ||
Machine structure | adopt wall panel which is much stronger | ||
Transmission | by chain, 2.0inch |
Post cutting system | |
Cutting power by hydraulic | 22KW hydraulic motor |
Working pressure | 12Mpa adjustable |
Cutting after forming | Cut the sheet after roll forming to required length |
Material of blade | Cr12, 58-62 HRC hardness |
Length measuring | Automatic encoder length measuring |
Brand | Omron |
Tolerance of length | +/- 1.5mm for each piece end product |
e. Out Table
out-table | |
Size | about 2.0m long*0.3mwide*0.9mhigh |
Supporter roller | ASTM 1045 with chrome |
Diameter of rollers | 55mm |
One out table with support roller | |
Quantity | 2 units |
f. Hydraulic Station
Hydraulic station | |
Hydraulic power | 22kw hydraulic motor |
Working pressure | 12Mpa adjustable |
Solenoid valve | 1 group |
Hydraulic oil | 46# hydraulic oil |
Quantity | 1 |
g. Control Desk
Control desk | |
Operating system language | English and Chinese,we can also add other language for you according to your requirement. |
Voltage, Frequency, Phase | 380 V, 50 Hz, 3Phase |
Control panel | Button-type switch and touch screen |
Unit of length | millimeter (switched on the control panel) |
PLC brand | Panasonic |
Touch screen | Taiwan Weinview |
3. Technical details of CZ Purlin roll forming machine:
Machine Specifications | |
Weight | About 9.5tons |
Size | About 10.1*1.2*1.2m(length x width x height) |
Color | Main color: blue or as your requirement |
Warning color: yellow | |
Suitable Raw Material | |
Material | Galvanized Steel Coils |
Thickness | 1.5-3.0 mm |
Yield Strength | 235Mpa |
Main Technical Parameters | |
Quantity of forming rollers stations | 18 |
Diameter of forming rollers shafts | 60mm |
Roll Forming Speed | 15-25m/min |
Forming rollers material | No.45 steel, coated with chromed treatment |
Cutter material | Cr12MoV steel, with quenched treatment |
Controlling system | PLC and Converter |
Electric Power requirement | Main motor power: 22kw hydraulic motor |
Electric voltage | According to customer’s requirement |
4. Description of CZ purlin roll forming machine:
CZ shape purlin is made by using the steel strip as the raw material, after Leveling, Rolling, Punching, Cutting, etc. become the final product. It can be used for the major stress structure of the large and middle sized industrial constructions and civilian constructions. The roof load bearing and wall panel supporting of the plants,warehouses, engine houses, hangars, exhibition halls, cinemas, gymnasiums, fair flower stands, etc.
Our factory is producing the high quality CZ shape purlin roll forming machines, and exported to the foreign countries, such as Saudi Arabia, Australia,Singapore, Indonesia,India, Russia, Ethiopia, Angola, Thailand,etc.
5. Advantages
· Germany COPRA software design
· 5 engineers with more than 20 years experience
· 30 professional technician
· 20 sets advanced CNC production lines on site
· Passionate Team
· Installation engineers can reach your factory within 6 days
· 1.5 years maintenance and whole life technical support
6. Application
The CZ purlin which was produced by CZ purlin roll forming machine can be used for the major stress structure of the large and middle-sized industrial constructions and civilian constructions. The roof load bearing and wall panel supporting the plants, warehouses, engine houses, hangars, exhibition halls, cinemas, gymnasiums, fair flower stands, etc.
7. Product photo
8. Our service
A. Foreign debugging
If you need, we will arrange our professional engineers to help you install and debug the machines well. Buyer should pay $60 per day
B. Guarantee period
The warranty will be maintenance, maintain in the guarantee period of 18 months starting from delivery. Because of the quality of equipment during guarantee period, we will provide the parts free of charges, which is in the conditions of correct operation. (Natural disasters or factors which can’t forced by human are excluded).
C. Training
During installation and adjustment of the equipment, our engineers shall provide the training to
buyer’s personnel request to operate and maintain the equipment. Including foundation construction, electrical works, hydraulic oil, safe operation and non-standard safety items, testing material and etc.
D. Lifetime services
Life time services to every customer.