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Cr12 Roller Rack Upright Roll Forming Machine 16 Roller Stations

Jiangyin Dingbo Technology Co., Ltd

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Address: Xingyuan Road, Gushan Town,Jiangyin city, Jiangsu, China

Contact name:Emma Teng

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Cr12 Roller Rack Upright Roll Forming Machine 16 Roller Stations

Country/Region china
City & Province jiangsu
Categories Plastic Product Making Machinery
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Product Details

16 Roller Stations Upright Roll Forming Machine with and 220V/380V Voltage

Product Description:

Rack Upright Roll Forming Machine

The Rack Upright Roll Forming Machine is a comprehensive piece of equipment that includes various components such as a decoiler, guide frame, leveling unit, hydraulic punching system, roll forming unit, hydraulic cutting unit, output table, and electrical control system. Each component plays a crucial role in the smooth operation of the machine, ensuring high-quality production output.

This machine is capable of producing various types of rack uprights, which can be customized according to your specific requirements. Simply send us your profile drawing and we will provide you with a detailed quotation.

1.Decoiler

The decoiler is responsible for holding the metal coil, which will be fed into the machine for the roll forming process. It ensures a steady and continuous supply of material, eliminating the need for frequent interruptions for manual reloading.

2.Guide 

The guide helps to guide the metal coil towards the next component in the machine, ensuring proper alignment and minimizing any potential material damage.

3.Leveling Unit

The leveling unit flattens the metal coil before it enters the roll forming unit. This process ensures that the metal is at the correct thickness and shape for the next stage of production.

4.Hydraulic Punching System

The hydraulic punching system is responsible for creating holes and slots in the metal, as per the design requirements. This adds functionality to the rack uprights, allowing for attachments and adjustments.

5.Roll Forming Unit

The roll forming unit is the heart of the machine, where the metal is transformed into its desired shape and size. Different sets of rollers and dies are used to create various profiles, ensuring versatility in production.

6.Hydraulic Cutting Unit

After the metal has been formed, the hydraulic cutting unit precisely cuts it to the desired length. This step ensures a clean and accurate cut, reducing any material wastage.

7.Output Table

The output table is where the finished rack uprights are collected and stacked for further processing. It ensures a smooth and organized flow of production, allowing for easy handling and packaging of the final product.

8.Electrical Control System

The electrical control system is responsible for overseeing and regulating the entire production process. It ensures that each component functions at the right time and with the correct settings, providing a smooth and efficient operation.

In conclusion, the Rack Upright Roll Forming Machine is a vital piece of equipment in the manufacturing of rack uprights. Its various components work together seamlessly to produce high-quality products that meet your specific requirements. Contact us today to learn more about how this machine can benefit your production process.

Features:

  • Product Name: Rack Upright Roll Forming Machine
  • Voltage: 220V/380V
  • Roller Material: Cr12
  • Motor Power: 22kW
  • Power Source: Electric
  • Roller Stations: 16
  • High precision
  • Efficient production
  • Durable and long-lasting
  • Easy to operate and maintain
  • Customizable design
  • Suitable for various rack and storage shelf sizes
  • Smooth and precise forming process
  • High-quality roller material ensures optimal performance
  • Flexible and adjustable roller stations for different product specifications
  • Designed for heavy-duty and continuous use
  • Energy-saving and eco-friendly electric power source
  • Wide range of applications in warehouse and industrial settings
Technical Parameters:
Material of coilItemsSpecifications
 MaterialGalvanized steel/Black steel
 Material WidthAs per sketch
 SizeCustomized
 Material Thickness1-2.5mm
 Uncoiler3T manual
Leveling & Servo FeedingRollers3roller up, 4rollers down
 Feeder power1.1Kw
Hydraulic punching deviceHydraulic power7.5KW
 Punching typeHydraulic punching
 Punching Moulds2sets
 Mould materialCr12Mov
Forming systemLine Speed4-6 m/min
 Roller Stations16stations
 Roller MaterialGcr15, quenching, HRC55-58°
 Shaft Material45#steel
 Shaft DIA70mm
 Main Motor Power22 kw
 StructureWall plate
 Way Of DriveChain
Hydraulic Cutting systemBlade materialCr12Mov
 Tolerance+-1.5mm
 Hydraulic power5.5KW
Electrical control systemPLCPanasonic
 Electric Source380V, 50HZ,3 phase
 EncoderOmron

Applications:

Pallet Racking: A Material Handling Storage Solution

Pallet racking, also known as upright racks, is a material handling storage system that is designed to store materials on pallets. There are various types of pallet racking available, but the main goal of all types is to allow for multiple rows of palletized materials to be stored horizontally.

Upright racks are an essential component of any racking system. This is because loaded pallets are typically placed on racks for storage, making upright racks a crucial aspect of efficient and organized material storage.

Customization:

Customized Services for Rack Upright Roll Forming Machine
Brand Name: Dingbo
Model Number: DBKJ
Place of Origin: China
Material: Steel
Forming Speed: 10-15m/min
Motor Power: 22kW
Roller Material: Cr12
Cutting Type: Hydraulic Cutting

At Dingbo, we understand the specific needs of our customers and are committed to providing customized services for our Rack Upright Roll Forming Machine. Our machine is designed to meet the demands of various industries, including warehouse and storage solutions. With our expertise and advanced technology, we offer tailored solutions to meet the unique requirements of our clients.

Our step beam roll forming machine is perfect for producing high-quality and durable step beams used in shelves and racking systems. The shelves panel roll forming machine is ideal for creating strong and sturdy panels that can withstand heavy loads. And our Box beam roll forming machine is specifically designed to produce box beams used in various structural applications.

With a forming speed of 10-15m/min, our Rack Upright Roll Forming Machine ensures efficient production and fast turnaround times. The 22kW motor power provides reliable and consistent performance, while the Cr12 roller material guarantees precision and durability. Our machine also features hydraulic cutting, ensuring clean and accurate cuts every time.

Choose Dingbo for your customized Rack Upright Roll Forming Machine needs and experience superior quality, efficiency, and reliability. Contact us now to learn more about our services and how we can help you meet your specific requirements.

Support and Services:
Technical Support and Services for Rack Upright Roll Forming Machine

Our Rack Upright Roll Forming Machine is a state-of-the-art equipment that is designed to meet your manufacturing needs for rack uprights. As a customer-centric company, we prioritize providing excellent technical support and services to ensure that your machine runs smoothly and efficiently.

Technical Support

Our team of highly skilled and experienced technicians is available to provide you with technical support for any issues or questions you may have regarding your Rack Upright Roll Forming Machine. We offer comprehensive troubleshooting services, including remote support, to minimize any downtime and keep your production running smoothly.

In addition, we provide regular maintenance and repair services to keep your machine in optimal condition and extend its lifespan. Our technicians are trained to quickly identify and resolve any issues, ensuring minimal disruption to your production process.

Training and Installation

We understand that proper installation and training are crucial for the successful operation of your Rack Upright Roll Forming Machine. That's why we offer on-site installation services, ensuring that your machine is set up correctly and ready for use.

Moreover, we provide comprehensive training for your operators to ensure they have the necessary skills and knowledge to operate the machine efficiently and safely. Our training programs cover all aspects of machine operation, maintenance, and troubleshooting.

Spare Parts and Upgrades

To ensure that your machine continues to perform at its best, we offer a wide range of spare parts and upgrade options. Our spare parts are made with the highest quality materials and are designed to fit perfectly with your machine.

If you want to upgrade your machine's capabilities or add new features, our team can work with you to find the best solution and provide the necessary parts and services to make it happen.

Customer Support

We value our customers and strive to provide the best customer support experience. Our dedicated customer support team is available to answer any questions or concerns you may have regarding your Rack Upright Roll Forming Machine. We are committed to ensuring your satisfaction and will do our best to resolve any issues promptly.

Thank you for choosing our Rack Upright Roll Forming Machine. We are confident that with our excellent technical support and services, you will have a seamless and efficient manufacturing process. Contact us today for any technical support or service needs, and we will be happy to assist you.

Packing and Shipping:

Packaging and Shipping of Rack Upright Roll Forming Machine

Our Rack Upright Roll Forming Machine is carefully packaged and shipped to ensure its safe delivery to your doorstep. We understand the importance of protecting your investment and take every precaution to ensure that your machine arrives in perfect condition.

Packaging

The machine is first wrapped in a layer of protective film to prevent any scratches or damage during transportation. It is then placed inside a sturdy wooden crate, which is reinforced with metal straps for added security.

To further protect the machine, we use foam padding and cushioning materials to fill any empty spaces inside the crate. This helps to prevent the machine from shifting or moving around during transit.

We also take special care to package any fragile components of the machine, such as the control panel and electrical parts, to prevent any damage during shipping.

Shipping

We offer various shipping options for our customers, including air freight, sea freight, and land transportation. Our experienced logistics team will work with you to determine the best shipping method based on your location and delivery timeline.

For international shipments, we ensure that all necessary customs documentation and requirements are met to prevent any delays or issues at customs clearance.

Once your machine is shipped, we will provide you with a tracking number so you can monitor its journey and know when to expect its arrival.

At Rack Upright, we take great pride in our packaging and shipping process to ensure your machine is delivered to you in perfect condition. Contact us today to learn more about our products and services.

 

FAQ

1. Q: What's the warranty period? (24hours online)

12 months warranty period, starting from the date of the successful installation and commissioning of the equipment at the Buyer’s Installation site. During which all parts damaged because of quality problem will be changed for free.

2. Q: Do you have installation and commissioning service?

A: If buyers come to our factory to inspect, the training to install and operate is provided face to face. If not, manual and video is provided to show how to install and operate.

B: If buyer need we will send technician to buyer site to do installation and commissioning and training.

C: installation and commissioning cost: One engineer will visit Buyer’s workshop for installing, commission and training. The buyer has to pay USD100 per day and visa fee, air tickets fee, accommodation and food, necessary communication, etc.

(Normally ,It takes about a week to install )

3. Q: What’s your after-sales service ?

We provide 24-hour online service for our customers.

And we are happy to give advice and also have skilled technicians available to maintain the machine overseas to customers’ workshop if needed.

4. Q: What's your delivery time ?

Normally we can finish production and testing within 45-70 days after receiving deposit. Some machines in stock, can be delivered at any time

5. Q: You are trading company or factory?

We are Manufacturer, and we export our machine by ourselves.

6. Q: Do you provide customized machine?

Sure, we can design the machine according to the requirement and profile drawing you provide. Our engineers can offer the best professional solution to our worldwide clients.

7. Q: How to visit your factory?

We are in jiangyin city,belongs to Jiangsu province, near Shanghai. If you

arrive at Shanghai Airport,we can pick you up(It is 160 kilometers from

Pudong Airport, about 3 hours.

It's 110 kilometers from Hongqiao airport, about 2 hours; It's 125 kilometers from downtown Shanghai about two and a half hours.

It is very convenient.Please let me know if you have booked the tickets

so that I can prepare and book a hotel for you,we will arrange for car to pick you up.

By high speed train from Shanghai to East Wuxi (Wuxi Dong station), half an hour.

8. Q: How to place order ?

Inquiry---confirm the profile drawings and technical specification and price--- confirm the PI--- arrange the deposit or L/ C--- start production-- do inspection--- Shipment

9. Q: What certificate do you have ?

We have CE and ISO certificate.

10. Q: What are your terms of payment ?

First payment: 40 % by T/ T, second payment: 60% by T/ T, after the successful inspection at seller’s workshop, and before delivery.

11. Q: What can you do if the machine breaks down?

We have 12 months warranty period, if the broken parts can not be repaired, we will send new parts to replace the broken for free.But if the warranty period is over,you need to pat the express fee.We can solve problems through negotiation and provide technical support for the whole life of equipment .

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