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2700 × 1600 × 1100mm Electrical Double Bogie Hearth Furnace, Car Bottom Annealing Process for Aluminum Parts
1. Application
The electric resistance bogie hearth furnace is mainly used for low temperature heat treatment processing of aluminum plate, aluminum plate products, etc. The furnace is equipped with the circulation fan system to improve the temperature uniformity. The heat treatment furnace is an ideal furnace type to carry out the annealing process for the aluminum parts such as circles, plates, and similar products.
2.Annealing Furnace Technical Parameters
| No. | Item | Technical Parameters |
| 1 | Rated power | 140KW(1-100%) adjustable |
| 2 | Power supply | 415V, 3P, 50Hz |
| 3 | Rated temperature | 600℃ (Normal working temperature: 500℃) |
| 4 | Non-load furnace temperature rise speed | ≤0.6 hour to 200℃ |
| 5 | Control zone | 2 zones (front area, middle area, back area) |
| 6 | Effective working size | 2700×1600×1100mm(L×W×H) |
| 7 | Loading basket size | 2540×1525×965mm(L×W×H) |
| 8 | Heating element connection | Ｙ |
| 9 | Temperature uniformity | ±8℃ |
| 10 | Temperature measurement accuracy | ±1℃ |
| 11 | Non-load furnace power consumption | ≤18% |
| 12 | Temperature control method | SCR, PID regulator; Shimaden temperature controller with communication interface, 10 inch touch screen (it can set, record historical data, storage process, U disk export, screenshots and other functions) |
| 13 | furnace surface temperature rise | ＜35℃ |
| 14 | Heating element | 0Cr25AL5 (strip) |
| 15 | Bogie face plate | CrMnN heat resistant steel, 30mm thickness, 2 sets |
| 16 | Loading method | Product loaded on the bogie, and then bogie moves into the furnace |
| 17 | Furnace lining | Standard refractory fiber |
| 18 | Furnace door opening method | 1ton Electric hoist up-down, sealed by the door self-weight, 2 sets |
| 19 | Bogie moving method | 3KW reducer drives the wheels in and out, 2 sets |
| 20 | Circulating fan | 3KW air cooling centrifugal fan, 2 sets |
| 21 | Air guide plate | 304 stainless steel plate, 2mm thick |
3.Structural Introduction
The RT2-150-6 bogie hearth aluminum annealing furnace is mainly comprised of furnace shell, lining, furnace door, furnace door lifting mechanism and door compression mechanism, bogie, bogie traction mechanism, sealing between furnace body and bogie, heating element and fixed device, and temperature control system.
4. Supply Scope
| No. | Item | Q’ty | Notes |
| 1 | Furnace body | 1 set | Including fan and stainless steel air guide over |
| 2 | Bogie | 2 sets | |
| 3 | Electrical driving system | 4 sets | 2 sets for bogie and 2 sets for door |
| 4 | Heating element | 1 set | Resistance strip |
| 5 | Temperature control system | 1 set | |
| 6 | Control cabinet | 1 pc | |
| 7 | Temperature controller | 2 pcs | SR13 |
| 8 | SCR | 6 pcs | |
| 9 | Compensation lead wire | 40 meters | |
| 10 | Thermal couple | 2 pcs | 0-1000 |
| 11 | Electrical components | 1 set | SCR, air switch, ammeter, voltmeter, heat relay, and switches |
5. Components Origin
| No. | Item | Origin |
| 1 | Temperature controller | Shimaden, Japan |
| 2 | SCR | Danxiang, Jiangsu |
| 3 | Resistance strip | SHOUGANG, Beijing |
| 4 | Heat preservation material | Luyang, Shandong |
| 5 | Refractory material | Yixing, Jiangsu |
| 6 | Reducer | Yifan, China |
| 7 | Electrical components | DELIXI |
| 8 | Hearth plate | Jianda, Xinghua, China |
| 9 | Circulating fan | Danyang, Jiangsu |
| 10 | Stainless steel | TAI Steel |
| 11 | Touch screen | MCGS |
| Note:The above configuration for the electrical resistance car bottom furnace can be changed to brands of equivalent level without noticing the customer due to component availability. | ||
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