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22KW Cable Tray Roll Forming Machine Hydraulic Cutting Method

XIAMEN FUMING ROLL FORMING MACHINERY CO., LTD.

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Address: NO.788-6B, JIMEI NORTH ROAD, GUANKOU TOWN, JIMEI DISTRICT, XIAMEN, CHINA

Contact name:Shelby Chen

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XIAMEN FUMING ROLL FORMING MACHINERY CO., LTD.

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22KW Cable Tray Roll Forming Machine Hydraulic Cutting Method

Country/Region china
City & Province xiamen
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Product Details

Product Description:

Cable Tray Roll Forming Machine is a professional roll forming equipment for producing cable trays or cable channels. It features 22 roller stations, 15m/min line speed, ±2mm cutting tolerance and PLC control system, which guarantee high production efficiency and precision. This machine is highly suitable for producing various shapes of cable trays and cable channels. It is the ideal choice for customers who are in need of high quality cable tray and cable channel production.

 

Features:

  • Product Name: Cable Tray Roll Forming Machine
  • Cutting Tolerance: ±2mm
  • Power: 22KW
  • Roller Stations: 22 Stations
  • Material: GI
  • Thickness of Material: 1.0-2.5mm
  • Special Features: Cable Channel, Cable Tray, Cable Rack
 

Drawing:

Technical Parameters:

ROLL FORMING MACHINE FOR CABLE TRAY PROFILE
Material Specification
Thickness1.0mm to 2.5mm
MaterialGI
Yield strength250MPa or customized
 
Machine Components
5Ton*1250mm Hydraulic Decoiler and Pre-Leveling Device
Coil inner hole expandingHydraulic system, 3KW pump motor
Driving motor7.5KW, with frequency inverter
Expanding typeTaper wedge expanding system
Load capacityMax.5Tons
Coil inner diameter510±30mm
Coil outer diameterMax.1600mm
Coil widthMax.1250mm
Stop/start rotationAutomatic stopping device with limited switch to assist
Pre-Level Device with 4 over 3 shafts to remove the Coil-set, Manual control 
 
80 Tons Press with Servo Feeder
Feeder3.0KW servo motor to drive
Stroke45m/min
Punching moldOne set, with different mold cores to get different quantity of holes punched
Mateiral of punching moldCr12Mov, heat treatment
Holes pattenAs the drawing shown
 
Feed-in and Pre-leveling Device 
Two rollers for feeding in
Pre-Leveling Device with 3 over 2 shafts to remove the Coil-set, Manual control
  
Hydraulic Pre-shearing Device and Pre-punching Device
Hydraulic pre-shearing device, cut to length control,to cut off the end of the final piece of sheet only
Punching and notching mouldOne set, to punch flange holes and flange notch
Share the same hydraulic station with pre-punching and pre-notching device
The following picture is for your reference
 
Roll Forming Machine
Driving systemGear/sprocket
Forming station22 stations
Roller materialCr12, heat treatment
ShaftΦ75mm, 45# steel, sliding parts with hard chrome coated
Main motor22KW, frequency speed control
Size changing1.1KW+0.75KW×2
Line speed of rollformerApprox. 15m/min or customized
 
Hydraulic Multi-size Cutting Device
Pneumatic pin to locate, cutting off while the programmed length is reached, stop to cut
Cutting device is movable on the linear rail
Cutting typeSlug breaker
Cuttting toolIncluding one set of cutting blades for all sizes
Cutting tool materialCr12, Heat treatment
Hydraulic station11KW
  
PLC Control System
FunctionControl quantity, punching and cutting length automatically
PLCSiemens
Touch screenSiemens
InverterSchneider
EncoderOmron
Cut-to-length tolerance≤±2.0 mm
Control Voltage24V
 
Product Rack3 meters×2

Applications:

XIAMEN FUMING Cable Tray Roll Forming Machine  is widely used in cable channel industry for its superior performance. This machine is equipped with PLC control system, 22 stations rollers, Cr12 roller material and hydraulic cutting method. With its advanced technology, it can form 1.0-2.5mm thickness cable channel with high precision. It is also well known for its high quality and reliability. 

Support and Services:

Technical Support and Service for Cable Tray Roll Forming Machine

We provide comprehensive technical support and service for Cable Tray Roll Forming Machine. Our team of experienced engineers and technicians can help you achieve optimal usage of the machine and maximize its performance.

  • We provide professional installation and commissioning services.
  • We provide remote and on-site technical support.
  • We provide troubleshooting services and respond to customer inquiries.
  • We provide preventive maintenance services to keep the machine running smoothly.
  • We provide spare parts supply and repair services.
  • We provide training and technical guidance.

If you have any questions or need technical support for Cable Tray Roll Forming Machine, please don't hesitate to contact us. We are here to help you.

 

FAQ:

Q 1: How can customers be assured that XIAMEN FUMING will deliver qualified roll forming machines?

A 1: Customers can send their technician or entrust a third party to XIAMEN FUMING’s factory to do machine inspection before delivery.

XIAMEN FUMING can send their engineers to the buyer’s factory for machine installation and commissioning.

Our roll forming machine is guaranteed for one year in correct operation and maintenance.

 

Q 2: How does the customer install the machine when it arrives?

A 2: Our engineers will go to your factory for machine installation and commissioning once you get your machine ready(including electricity, testing material, hydraulic oil, auxiliary staff, transport and lifting device, etc.), they will instruct your technician how to operate the machine. Online supports including video call will be provided if our engineers cannot visit your place because of pandemic.

 

Q 3: Does XIAMEN FUMING provide customized roll forming machines?

A 3: Yes, we design and make roll forming machines according to the latest market trend and the specific requirements suggested by customers.

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