Drive-in pallet rack is a pallet racking system where pallets are
stored in channels that allow forklifts to drive directly into the
storage lanes. These systems offer dense storage and are ideal for
storing large quantities of the same product. Drive-in pallet racks
are commonly used in warehouses and distribution centers where
space is at a premium. They can increase storage capacity by up to
60% compared to conventional racking systems.
The working principle of Drive-in pallet rack
Drive-in pallet rack is a type of storage system that utilizes a
high-density storage configuration where palletized goods are
stored in the form of corridors. The primary principle of this
system is to maximize storage space while minimizing the number of
aisles required for accessing pallets.
The drive-in pallet rack system operates using a last-in, first-out
(LIFO) approach. This means that the last pallet loaded onto the
rack is the first pallet to be retrieved when it's time for
picking. The system is designed to enable forklifts to drive into
the rack to pick or drop off a pallet. Due to the system's compact
design, the forklifts operate in aisles created by the pallets
themselves, reducing the required space for accessing pallets.
The system design includes support rails mounted on both sides of
the pallet rack to hold the pallets. The rails are inclined towards
the direction of forklift access to ease the movement of pallets in
and out of the rack. The forklift operator enters the system's
access lane and drives along the rails, using a gentle push to
position the pallet until it finds an available storage location.
The drive-in pallet rack system is suitable for storing large
quantities of homogenous products. Examples of products suitable
for this system include food and beverage products, and any other
items that follow the LIFO storage approach. The system offers high
storage density, reducing the required floor space, and efficiently
utilizing available vertical space.
Advantages of Drive-in Pallet Racking
1. Can be used with standard forklifts: Drive-in pallet racks are designed to accommodate standard
forklifts, making them an economical choice for many businesses.
2. Efficient use of space: Drive-in pallet racks allow for a high density of storage, as
pallets can be placed on top of each other and accessed from the
same lane.
3. Last-in-first-out (LIFO) storage: The design of drive-in pallet racks prioritizes the last pallets
to be loaded to be the first to be removed, making them ideal for
businesses that use a first-expiry-last-out (FEFO) inventory system.
4. Limited selectivity: Due to the configuration of drive-in pallet racks, the selectivity
of individual pallets is limited, making them a good choice for
businesses that store large quantities of the same SKU.
5. Less aisle space required: Because drive-in pallet racks only require a narrow aisle for
forklift access, they require less aisle space than other types of
pallet racking.
6. Increased throughput: Drive-in pallet racks allow for a greater throughput of goods, as
forklift operators don't need to travel as far to access pallets.
7. Suitable for both large and small facilities: Drive-in pallet racks can be adapted to the specific needs of a
business, making them suitable for both large and small facilities.
Specifications of Drive-in Pallet Racks
| Type | Warehouse drive-in pallet racking system |
| Color | RAL color system, customized |
| Load Capacity | Customized load ranged from 1000kg-2000kg per pallet |
| Material | Roll-formed steel with high quality |
| Working principle | First in-Last out(FILO) |
| Standard accessories | Safety protectors, bolts, nuts, safety pin |
| Component | Upright frame(upright, horizontal bracing, diagonal bracing),
beams, pallet rails |
This is the most frequent and commonly used static compact system,
and it is utilized mostly in the following situations:
1. Warehouses with limited available space or a greater cost per
square meter of construction area must be thoroughly optimized.
2. Warehouses where no direct touch with unit commodities is
required.
3. Non-perishable commodities warehouses with inventory times
independent of racking system drives (last-in, first-out
management).
4. Perishable goods warehouses, such as drive-through racking systems
(first-in, first-out management).
5. Homogeneous products must be stored with a large number of pallets
of the same reference, and the turnover rate is low.
6. Cold storage warehouses, as correct temperature distribution and
cost savings necessitate compression and space optimization.
More Product Details
Our Product Quality Assurance and Certificate
Warehouse Solution Designing
Ironstone has its design consultants who are experienced in
offering you optimal storage solutions for optimizing your material
and information flow. Based on engineering design, computer
modeling, and CAD software design, we have successfully provided
thousands of storage solutions for our customers. Through a win-win combination, we can assure you of your success in
managing your goods by means of our professional technology and
risk management.
We can satisfy your various design requirements!
