1 ton To 15 Ton Per Batch Pyrolysis Plant For Used Tyres

How To Start A Pyrolysis Plant For Used Tyres

How do you start a tyre pyrolysis plant?

Starting up a pyrolysis plant involves several steps. Here's a general overview:

1. Develop a business plan and obtain the necessary permits and licenses from local and state authorities.

2. Select a suitable location for the factory, keeping in mind factors such as accessibility, availability of raw materials, and distance from potential buyers.

3. Install the necessary equipment, usually including pyrolysis reactors, condensers and filtration systems.

4. Set up the storage and conveying system for incoming and outgoing materials.

5. Test the equipment and make sure it is working properly before starting production.

6. Procurement of raw materials such as tires, plastic or biomass waste as raw materials.

7. Hire skilled workers to operate the factory and manage quality control and maintenance.

8. Marketing and sales of output materials such as bio-oil, biochar and syngas to industries that can use them as fuel or feedstock. 

What equipment is needed for used tyres pyrolysis?

The equipment required for pyrolysis includes:

1. Pyrolysis reactor: This is the main equipment for pyrolysis. It is a sealed container in which raw materials are heated to high temperatures in the absence of oxygen to produce fuel.

2. Feeding system: used to feed raw materials into the reactor.

3. Heating system: This system includes a heating furnace to heat the reactor to the required temperature, and a fuel storage system for heating the material of the furnace.

4. Cooling system: This system is used to cool the pyrolysis oil gas produced by the reactor and separate it into different components.

5. Gas purification system: including filters and scrubbers, used to remove impurities and harmful gases in the production gas. 6. Storage tanks: used to store final products: bio-oil, bio-char and syngas.

7. Control panel: used to control the speed and temperature of the reactor to ensure normal operation. These devices work together to ensure a safe and efficient pyrolysis process.

Main advantages of our tyre pyrolysis plant 

Safety: Alarm, auto pressure releasing device, anti backfire device, vacuum pump to ensure the machine working smoothly.

Oil-water separator: Its water sealing design ensures that oil and gas are separated and combustible gas can not return to the reactor.

Energy-saving:

The inner reactor body and outside insulation cover have good airtightness, avoiding heating loss and saving fuel.

The combustible gas that cannot be further cooled down into fuel oil will be recycled to the furnace for heating the reactor, maximizing resource utilization.

The cooling water adopts a circulating mode, which is pollution-free, no discharging, and recyclable.

High efficiency discharging: Adopt screw conveyor discharging device, discharge carbon black in sealed condition, no pollution and save labor and time.

Fast installation: All of the condensing parts have been installed together before delivery from the factory, saving installation time and ensuring welding quality.

Auto feeder machine to feed raw material automatically, save labor and time.

Specification of tyre pyrolysis plant

Installation cases

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