Description of 99.999% Purity 10Nm3/H PSA Nitrogen Generator Food, metallurgy, chemical

industry applicable

We have been engaged in the assembly of PSA nitrogen generators and oxygen generators in our factory for 15 years, providing approximately 400 sets of PSA nitrogen generators and oxygen generators for domestic and international customers each year, including production, and debugging.

In collaboration with Burkert Valves, we have customized our own double-acting pneumatic valve. Through the design of top and middle pressure equalization,and airflow orifice plates, we continuously optimize and reduce the air consumption ratio of the equipment, thus achieving energy savings. The energy consumption ratio of our equipment has reached the highest level in China. And through our patented silencer, our device noise is controlled to less than 55 db.

In terms of process flow, we have cutting, welding, assembly, filling of molecular sieves, automatic rust removal, spraying, and complete procedures and supporting equipment for commissioning.

In the supply chain aspect, we provide first-line brands such as Atlas Copco, Ingersoll Rand, GDK, Liutech, Bolaite, Hanbell, and BK for air compressors, and provide Boly, Atlas Copco, and Liutech refrigerated dryers, as well as Anshan Jiapeng and Anqing Bailian boosters.

We can provide supporting equipment and accessories.

Currently, our company's products are aimed at end-users and distributors worldwide. We provide customized remote systems, color customization, display interface customization, and many other OEM services. And we also provide ASME standard equipment and pressure tanks for USA and Australian market.

For specific selection, please contact our customer manager. We hope to become your trusted long-term partner.

2. Working Principles for PSA Nitrogen Generator

Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.

3. Main Features for PSA Nitrogen Generator

• Raw material air is taken from nature. Nitrogen can be produced by supplying compressed air and power.
• Nitrogen purity can be adjusted conveniently and be produced by supplying compressed air
• The equipment is highly automated, produces gas quickly, and can be unattended. Nitrogen can be produced within 10-15 minutes of startup.
• The equipment process is simple, occupies a small area, consumes less energy and costs.
• Molecular sieves are filled by snowstorm method to avoid the pulverization of molecular sieves caused by avoid the pulverization of molecular sieves caused by high-pressure airflow impact and ensure the long-term use of molecular sieves.
• On-line inspection of imported analyzer with high access is simple, occupies a small area, consumes less energy,and costs.

4. Technical indicators

• Capacity Range : 2~2000Nm3/H
• Purity Range : 95%~99.9999%
• Outlet Pressure :0~6Bar or 0~ 8Bar
• Booster outlet pressure range : 10 to 200Bar
• Service Life 8-10 years as long as regular maintenance

Carbon Molecular Sieve

High quality,high density, compact spring loaded, top/bottom balance, protected by a dedicated pressure sensor.
We usually use CMS-240 for purity below 99.99%
And use CMS-260 for purity of 99.999% in one step .

5. Standard Features

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• Siemens PLC
• Customized and improved domestic valves
• 7-inch LCD display
• Taiwan AirTAC solenoid valve
• Chengdu Jiuyin Nitrogen analyzer
• SMC flowmeter
• Professional brand molecular sieve

6. Optional Features

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• Remote control system
• Better valve of brand Gemu, Burkert
• Dew point analyzer
• Import Molecular Sieve
• Italian ODE solenoid valve

-Applications-

• Application in the SMT Industry:

The nitrogen generator finds application in the SMT (Surface Mount Technology) industry. It is used for various processes such as atmosphere protection, cleaning, and chemical recovery in semiconductor silicon manufacturing and integrated circuit production.

• Application in the Electronic Components Industry:

In the electronic components industry, nitrogen is utilized for selective welding, purging, and encapsulation. The use of nitrogen as a scientifically proven inert protection step ensures the successful production of high-quality electronic components.

• Application in the Semiconductor Packaging Industry:

Nitrogen is employed for packaging, reduction, and storage purposes in the semiconductor packaging industry. It helps maintain the quality and integrity of the packaged semiconductor devices.

• Application in Powder Metallurgy and Metal Processing:

The nitrogen generator plays a vital role in the heat treatment industry for steel, iron, copper, and aluminum products. It facilitates processes such as annealing, carbonization, high-temperature furnace protection, low-temperature assembly, and plasma cutting of metal parts.

• Application in the Chemical and Advanced Material Industry:

In the chemical industry and the production of advanced materials, nitrogen is used to create an oxygen-free atmosphere during chemical processes. It improves the safety of production, serves as a power source for fluid transmission, and finds applications in nitrogen purging, storage tank filling, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production, diesel hydrogenation, and catalytic reforming.

• Application in the Oil and Gas Industry:

The nitrogen generator is utilized in the oil and gas industry for oil refining, container machine pipeline nitrogen-filled purge, box leak detection, and nitrogen injection for oil recovery processes.

• Application in the Food and Pharmaceutical Industries:

In the food and pharmaceutical sectors, nitrogen is extensively used for various purposes. It is employed in food packaging, preservation, and storage, as well as in food drying, sterilization (with configurable sterilization filters), medicine packaging, medical gas replacement, and creating controlled atmospheres for pharmaceutical processes.

Ten common questions about nitrogen generators

1.What purity of nitrogen gas can a nitrogen generator produce?

A nitrogen generator can produce nitrogen gas of various purities, ranging from standard industrial-grade nitrogen (typically 95% to 99% purity) to high-purity nitrogen (usually exceeding 99.9%), and even ultra-high purity nitrogen (typically exceeding 99.999%). The choice of purity depends on specific application requirements.

2.What is the working principle of a nitrogen generator?

The working principle of a nitrogen generator is primarily based on either the adsorption technology using molecular sieves or membrane separation technology. Adsorption technology selectively adsorbs oxygen and moisture using a specific adsorbent material, such as molecular sieves, while allowing nitrogen to pass through. Membrane separation technology, on the other hand, utilizes the size and permeability of gas molecules to achieve the separation of nitrogen from other gas components on a membrane.

3.What inputs does a nitrogen generator require, and how does it operate?

A nitrogen generator typically requires air as the input source. When operating the nitrogen generator, air is compressed using an air compressor and then processed through the adsorber with molecular sieves or the membrane separator within the nitrogen generator. Finally, pure nitrogen is obtained as the output. Some nitrogen generators may also require an electrical power supply.

4.How is a nitrogen generator different from nitrogen supply in gas cylinders?

The main difference between a nitrogen generator and nitrogen supply in gas cylinders lies in the mode of nitrogen supply. A nitrogen generator continuously extracts nitrogen from the air, providing a continuous nitrogen supply without the need for cylinder replacements. In contrast, nitrogen supply in gas cylinders requires periodic cylinder replacements, and the supply quantity is limited by the cylinder capacity.

5.What should be considered for the maintenance of a nitrogen generator?

The maintenance of a nitrogen generator typically involves regular cleaning and replacement of the adsorber with molecular sieves or membrane separator, inspection and maintenance of the compressed air system, monitoring nitrogen generation performance, etc. Specific maintenance requirements should be referred to the user manual or guidance provided by the manufacturer of the nitrogen generator.

6.Which industries are nitrogen generators suitable for?

Nitrogen generators are widely used in various industries, including industrial, medical, food and beverage, and laboratory applications. They are commonly used in industries such as chemicals, electronics, and metal processing. In the medical field, they are used for anesthesia and gas delivery. In the food and beverage industry, they are used for packaging and preservation. In laboratories, they are used for atmospheric control and protection of equipment.

7.What is the noise level of a nitrogen generator during operation?

The noise level of a nitrogen generator varies depending on the model and design. Generally, nitrogen generators have low noise levels, especially when compared to traditional compressed air systems. Specific noise levels can be referred to the technical specifications or noise test reports of the nitrogen generator.

8.How long does it take for a nitrogen generator to start producing nitrogen gas?

The startup time of a nitrogen generator depends on the model and specifications. In general, nitrogen generators have short startup times, typically ranging from a few minutes to several tens of minutes. Larger capacity or higher purity requirement nitrogen generators may require longer startup times.

9.Can a nitrogen generator simultaneously produce nitrogen gas and oxygen gas?

The design purpose of a nitrogen generator is to separate oxygen and nitrogen to produce high-purity nitrogen gas. Therefore, in most cases, a nitrogen generator does not simultaneously produce nitrogen gas and oxygen gas. If simultaneous production of nitrogen and oxygen is required, additional equipment or techniques need to be used for further processing.

10.What is the energy consumption of a nitrogen generator?

• The energy consumption of a nitrogen generator is determined by its unique model, specifications, and operating conditions. In general, nitrogen generators are recognized for their low energy consumption, especially in comparison to conventional nitrogen supply methods that rely on gas cylinders.
• One of the key features of nitrogen generators is their ability to optimize energy efficiency by adjusting nitrogen production according to actual demand. This intelligent control mechanism minimizes energy waste by generating nitrogen only when necessary, reducing unnecessary energy consumption. By dynamically adapting nitrogen production to varying usage patterns, nitrogen generators ensure a consistent nitrogen supply while maximizing energy efficiency.
• This energy-efficient operation is achieved through advanced control systems and algorithms incorporated into nitrogen generators. These systems monitor nitrogen demand in real-time and adjust the nitrogen generation process accordingly. By closely aligning nitrogen production with actual requirements, nitrogen generators avoid unnecessary energy expenditure, resulting in optimized energy consumption.
• Compared to traditional nitrogen supply methods that often involve continuous operation and energy-intensive processes, nitrogen generators offer a more efficient and sustainable solution. The ability to tailor nitrogen production to match actual demand not only reduces energy consumption but also minimizes operational costs and environmental impact.
• In summary, nitrogen generators are designed to minimize energy consumption through intelligent control mechanisms that adjust nitrogen production based on actual demand. This optimization ensures that nitrogen is generated only when needed, reducing unnecessary energy waste. By employing advanced control systems, nitrogen generators provide a sustainable and cost-effective alternative to traditional nitrogen supply methods.
• The energy consumption of a nitrogen generator can be further optimized through various design features and technologies. For example, some nitrogen generators incorporate energy-saving components such as high-efficiency compressors, advanced control systems, and heat recovery systems. These features help minimize energy losses and improve the overall energy efficiency of the system.
• It is worth noting that the specific energy consumption of a nitrogen generator can vary depending on factors such as the purity level of the generated nitrogen, the capacity of the generator, and the ambient conditions in which it operates. Manufacturers typically provide energy consumption specifications or guidelines based on standard operating conditions, allowing users to evaluate and compare different models based on their energy efficiency.
• Lower Environmental Impact: The energy efficiency of nitrogen generators contributes to reducing their environmental impact. By consuming less energy, nitrogen generators help conserve natural resources and reduce greenhouse gas emissions associated with energy production. This aligns with sustainability goals and environmental regulations, making nitrogen generators a more eco-friendly choice compared to traditional nitrogen supply methods.
• Cost Savings: The energy efficiency of nitrogen generators translates into cost savings for users. By minimizing energy consumption, nitrogen generators help reduce electricity bills and operational expenses. Over time, these savings can be significant, especially in applications with high nitrogen demand. The cost-effectiveness of nitrogen generators makes them a financially viable alternative to relying on nitrogen cylinders, which require frequent refills and transportation costs.
• Enhanced Performance and Reliability: Nitrogen generators incorporate energy-efficient design features and advanced technologies to not only reduce energy consumption but also enhance overall performance and reliability. High-efficiency compressors ensure optimal air compression, minimizing energy losses. Advanced control systems maintain precise control over nitrogen production, ensuring consistent and reliable output. This results in increased uptime, reduced maintenance requirements, and improved productivity across various industries and applications.
• Customization and Optimization: Nitrogen generators offer the flexibility of customization and optimization to meet specific user requirements. Manufacturers can tailor the design, capacity, and configuration of nitrogen generators to match desired purity levels, flow rates, and pressure needs. By aligning the system precisely with the user's requirements, energy efficiency can be maximized, ensuring efficient and effective nitrogen production while minimizing energy waste.
• Energy Monitoring and Control: Many nitrogen generators are equipped with advanced monitoring and control systems that provide real-time energy consumption data. These systems enable users to monitor and analyze energy usage, identify potential areas for optimization, and make informed decisions to enhance energy efficiency. Operators can track performance metrics, adjust operating parameters, and implement energy-saving strategies to further optimize nitrogen generation processes. This proactive approach to energy monitoring and control helps reduce operating costs and improve overall energy efficiency.
• In conclusion, the energy efficiency of nitrogen generators offers a range of benefits, including improved performance and reliability, customization options for precise nitrogen production, and the ability to monitor and optimize energy consumption. As industries increasingly focus on sustainability and energy conservation, nitrogen generators serve as reliable and efficient solutions for on-site nitrogen generation.

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