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Description of 99.999% Purity 40Nm3/H PSA Nitrogen Generator Food, metallurgy, chemical
industry applicable
A nitrogen generator is a specialized piece of equipment designed to produce nitrogen gas with extremely high purity. It leverages the unique physical characteristics of oxygen and nitrogen present in the atmosphere to efficiently separate and extract nitrogen from the surrounding air. This advanced technology serves various industries including manufacturing, healthcare, and scientific research, where there is a demand for high-purity nitrogen for diverse applications.
PN5040 PSA Nitrogen Plant Technical Specification | ||||||
lot | Item | Description /Specification | ||||
1 | Model/Place of Manufacture | PN5040 | ||||
2 | Nitrogen making principle | PSA Pressure swing adsorption PSA变压吸附(开放式结构) | ||||
3 | Application | Operation place | Indoor | |||
Environment | Ambient temperature | Min -5℃/Max 50℃/ design temperature37℃ | ||||
Ambient humidity | Min 40%RH Max90%RH | |||||
4 | Capacity | 40 | Nm3/hr | |||
5 | Nitrogen Gas Purity | ≥99.999 % Test at outlet of psa Nitrogen | ||||
6 | Nitrogen Purity Sensor | HT-TA261 1set | ||||
7 | Nitrogen Flowmeter | Japan SMC flowmeter 1 sets | ||||
8 | Inlet compress air pressure | 0.75 -0.99Mpa | ||||
9 | Inlet Oil Content | ≤0.001mg/m3 | ||||
10 | Residual dust | ≤0.01um | ||||
11 | Residual water | ≤0.069mg/m3 | ||||
12 | Air inlet atmospheric dew point | -15℃ | ||||
13 | Demand for clean compressed air | 4.33 | Nm3/min | Recommend Air compressor | 37Kw (4.7 m3/min 10 Bar ) or 30Kw (5.0m3/min 8Bar) | |
14 | Inlet Diameter | DN25 | ||||
15 | Outlet Diameter | DN25 | ||||
16 | Maximum inlet temperature | MAX 30 ℃ | ||||
17 | Allowable working pressure range | Min7.5Kgf / cm2 Max9.9Kgf / cm2 | ||||
18 | Carbon molecular sieve model/origin | CMS-260 | ||||
19 | The tower body pipe | 2 sets | ||||
20 | Air and nitrogen buffer tank | Piped storage tank | ||||
21 | Instrument Tank, silencer | PB Silencer ≤55dB(A) patent number:ZL 2015 2 0545860.3 | ||||
22 | Solenoid valve brand/origin | AirTAC | 7 sets | |||
23 | Pneumatic valve brand/origin | PB customized | 11 sets (two for auto drain unqalified Gas) | |||
24 | Control System | Control Power Supply | 0.2kw/set 220V 50 HZ | |||
PLC | Mitsubishi core integrated screen /or Siemens S7-200 Smar | |||||
electrical box | built-in | 1 set | ||||
touch screen | Mitsubishi core integrated screen/ MCGS | |||||
25 | size LxWxH (mm) / Weight:(Kg) | About: 1800*1200*2300 1100KG | ||||
26 | lead time | 20 days |
2. Working Principles for PSA Nitrogen Generator
Pressure swing adsorption(PSA)nitrogen generator is an automatic equipment that uses air as material,use carbon molecular sieve as adsorbent, pressure reduction desorption principle to adsorb oxygen from the air, thereby separating nitrogen.
The raw material for nitrogen generation is ambient air sourced from nature. By supplying compressed air and power, nitrogen gas can be produced. The purity of nitrogen can be conveniently adjusted by regulating the supply of compressed air.
The nitrogen generator is highly automated, allowing for quick gas production without the need for constant monitoring. It can operate unattended, and nitrogen gas can be generated within 10-15 minutes after starting up the equipment.
The equipment itself has a straightforward process, requires minimal space, and consumes less energy, resulting in cost savings. To ensure the long-term usability of molecular sieves, they are filled using the snowstorm method, which prevents their pulverization caused by the impact of high-pressure airflow.
For easy and efficient monitoring, the nitrogen generator is equipped with an imported analyzer that enables online inspections. This analyzer has high accessibility, occupies a small area, and contributes to energy and cost efficiency.
4. Technical indicators
Carbon Molecular Sieve
5. Standard Features
6. Optional Features
Item No. | Capacity Nm3/H | Purity | Size mm | Inlet Diameter | Outlet Diameteer | Weight Kg | Power |
PN5003 | 3 | ≥99.999% | 900*500*1400 | DN15 | DN15 | 200 | AC220V/0.2KW |
PN5005 | 5 | ≥99.999% | 1200*850*1550 | DN20 | DN15 | 300 | AC220V/0.2KW |
PN5010 | 10 | ≥99.999% | 1450*1000*1900 | DN25 | DN15 | 600 | AC220V/0.2KW |
PN5015 | 15 | ≥99.999% | 1450*1000*1900 | DN25 | DN15 | 700 | AC220V/0.2KW |
PN5020 | 20 | ≥99.999% | 1450*1000*1900 | DN25 | DN15 | 800 | AC220V/0.2KW |
PN5030 | 30 | ≥99.999% | 1650*750*1900 | DN32 | DN15 | 900 | AC220V/0.2KW |
PN5040 | 40 | ≥99.999% | 1800*1200*2300 | DN32 | DN25 | 1100 | AC220V/0.2KW |
PN5050 | 50 | ≥99.999% | 1800*1200*2300 | DN25 | DN25 | 1200 | AC220V/0.2KW |
PN5060 | 60 | ≥99.999% | 1800*1200*2300 | DN40 | DN25 | 1500 | AC220V/0.2KW |
PN5080 | 80 | ≥99.999% | 1800*1200*2450 | DN40 | DN25 | 2500 | AC220V/0.2KW |
PN5100 | 100 | ≥99.999% | 2000*1400*2550 | DN50 | DN25 | 2600 | AC220V/0.2KW |
PN5120 | 120 | ≥99.999% | 2000*1400*2550 | DN50 | DN25 | 2800 | AC220V/0.2KW |
PN5130 | 130 | ≥99.999% | 2000*1400*2550 | DN50 | DN25 | 2950 | AC220V/0.2KW |
PN5150 | 150 | ≥99.999% | 2200*1600*2650 | DN50 | DN25 | 3200 | AC220V/0.2KW |
PN5180 | 180 | ≥99.999% | 2500*1600*3200 | DN65 | DN40 | 4500 | AC220V/0.2KW |
PN5200 | 200 | ≥99.999% | 2500*1600*2900 | DN65 | DN40 | 5500 | AC220V/0.2KW |
PN5250 | 250 | ≥99.999% | 2500*1600*2900 | DN65 | DN50 | 5500 | AC220V/0.2KW |
PN5300 | 300 | ≥99.999% | 3000*2000*3550 | DN80 | DN50 | 8500 | AC220V/0.2KW |
-Applications-
Semiconductor and integrated circuit manufacturing process atmosphere protection, cleaning,chemical recovery,etc.
Selective welding, puring and encapsulation with nitrogen. Scientific nitrogen inert protection has proven to be an essential step in the successful production of high quality electronic components.
Packaging, reduction, strage with nitrogen.
Heat treatment industry application, Steel, iron, copper, aluminum products annealing, carbonization, high temperature furnace protection, Low temperature assembly and plasma cutting of metal parts.
Nitrogen is used to create oxygen - free atmosphere in chemical process, improve the safety of production process, fluid transmission power source, etc: It can be used for nitrogen purging of pipes and vessels in the system, filling nitrogen Storage tank, gas displacement, leak detection, combustible gas protection, chemical reaction agitation, chemical fiber production protection, also used in diesel hydrogenation and catalytic reforming.
Oil refining, container machine pipeline nitrogen-filled purge box leak detection, nitrogen injection oil recovery.
Mianly used in food packaging, food preservation, food storage, (Configurable sterilization filter), food drying and sterilization, medicine packing, medical replacement gas, medicine delivery atmosphere, etc.
Ten common questions about nitrogen generators
1.What purity of nitrogen gas can a nitrogen generator produce?
A nitrogen generator can produce nitrogen gas of various purities, ranging from standard industrial-grade nitrogen (typically 95% to 99% purity) to high-purity nitrogen (usually exceeding 99.9%), and even ultra-high purity nitrogen (typically exceeding 99.999%). The choice of purity depends on specific application requirements.
2.What is the working principle of a nitrogen generator?
The working principle of a nitrogen generator is primarily based on either the adsorption technology using molecular sieves or membrane separation technology. Adsorption technology selectively adsorbs oxygen and moisture using a specific adsorbent material, such as molecular sieves, while allowing nitrogen to pass through. Membrane separation technology, on the other hand, utilizes the size and permeability of gas molecules to achieve the separation of nitrogen from other gas components on a membrane.
3.What inputs does a nitrogen generator require, and how does it operate?
A nitrogen generator typically requires air as the input source. When operating the nitrogen generator, air is compressed using an air compressor and then processed through the adsorber with molecular sieves or the membrane separator within the nitrogen generator. Finally, pure nitrogen is obtained as the output. Some nitrogen generators may also require an electrical power supply.
4.How is a nitrogen generator different from nitrogen supply in gas cylinders?
The main difference between a nitrogen generator and nitrogen supply in gas cylinders lies in the mode of nitrogen supply. A nitrogen generator continuously extracts nitrogen from the air, providing a continuous nitrogen supply without the need for cylinder replacements. In contrast, nitrogen supply in gas cylinders requires periodic cylinder replacements, and the supply quantity is limited by the cylinder capacity.
5.What should be considered for the maintenance of a nitrogen generator?
The maintenance of a nitrogen generator typically involves regular cleaning and replacement of the adsorber with molecular sieves or membrane separator, inspection and maintenance of the compressed air system, monitoring nitrogen generation performance, etc. Specific maintenance requirements should be referred to the user manual or guidance provided by the manufacturer of the nitrogen generator.
6.Which industries are nitrogen generators suitable for?
Nitrogen generators are widely used in various industries, including industrial, medical, food and beverage, and laboratory applications. They are commonly used in industries such as chemicals, electronics, and metal processing. In the medical field, they are used for anesthesia and gas delivery. In the food and beverage industry, they are used for packaging and preservation. In laboratories, they are used for atmospheric control and protection of equipment.
7.What is the noise level of a nitrogen generator during operation?
8.How long does it take for a nitrogen generator to start producing nitrogen gas?
The startup time of a nitrogen generator depends on the model and specifications. In general, nitrogen generators have short startup times, typically ranging from a few minutes to several tens of minutes. Larger capacity or higher purity requirement nitrogen generators may require longer startup times.
9.Can a nitrogen generator simultaneously produce nitrogen gas and oxygen gas?
The design purpose of a nitrogen generator is to separate oxygen and nitrogen to produce high-purity nitrogen gas. Therefore, in most cases, a nitrogen generator does not simultaneously produce nitrogen gas and oxygen gas. If simultaneous production of nitrogen and oxygen is required, additional equipment or techniques need to be used for further processing.
10.What is the energy consumption of a nitrogen generator?
The energy consumption of a nitrogen generator varies depending on the model, specifications, and operating conditions. Generally, nitrogen generators have relatively low energy consumption, especially when compared to traditional nitrogen supply in gas cylinders. Nitrogen generators are typically adjusted based on the actual nitrogen demand to improve energy efficiency and minimize energy consumption.