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Compact High Output Automatic Powder Coating Plant System Customized Power

Hebei Huanzhou Technology Co., Ltd
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Address: 121 Dongan Road, Guangyang District, Langfang City, Hebei Province

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Hebei Huanzhou Technology Co., Ltd

Compact High Output Automatic Powder Coating Plant System Customized Power

Country/Region china
City & Province langfang hebei
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Product Details

Automatic Power and Free Conveyor Powder Coating Line for Aluminium Profiles

 

1. Product Description

We are professional in any kind of powder coating plant design,manufacture,installation,test run,training and thoughtful after sale service in home and abroad.
Power and free conveyor is highly automatic and integrative, which can stop individual loads without stopping the entire production line. The main conveyor is moving continuously, but another loading conveyor just move step by step (position: inside the oven, loading & unloading area). The output capacity can be very big if the main conveyor speed is fast, no need to enlarge the oven size. So it takes smaller space than the common tunnel oven design.

 

 

2. Curing oven description

The furnace consists of sandwich panels which have rock wool and yellow as the insulation material between inner side of 1.2mm galvanized steel and outer side of 1.2mm mild steel sheet. The walls and the ceiling of the oven are 50mm rock wool and 100mm glass wool insulation,total thickness 150mm and its base is 50mm thickness. There are adjustable type air blowing mouths and air circulation ducts which homogeneously distribute air at 200°
Temperature control device is digital type. The temperature of the oven is controlled by the command of the thermostat that works by the signal of the thermocouple ,to the burner.
Adjustable type digital thermostat,thermocouple,cable line to the fans,cable channel and electrical control panel are included in the system.

3. Heating unit

Thermo-unit is fitted at the back side of the furnace and has the capacity of increasing the furnace temperature up to 220°C. This unit includes heat-exchanger,circulating fan,an observation cover,electrical installations and a control panel.

 

4. Powder coating booth

The powder booth is suitable for manual and automatic coating applications and is designed so that it will collect the excess of powder in the filter group. The powder which does not stick to the material within the booth is collected in the powder hopper under the booth. Powder hopper has vibration motor and sieve where can be sieved and recovered unused powder.
The complete frame of the booth is manufactured from 1.5mm and 2mm DKP steel sheet and is powder coated inside and outside. There are spaces for inspection filters and the solenoid valves,and space for changing the filters. Radial type powder suction ventilator is fixed above the filter groups. Filter group there are 3 units of cartridge type filters and 3 units of solenoid valves that operate by pressured air. Bellow the filters,the base is inclined and powder spills towards the booth. Since the suction power of the filters will decrease during painting application,the filters are shocked manually and automatic by the opposite air shocking system consist of pneumatic valves.

 

5. Automatic spraying line of pretreatment

 

 

NoNameQuantity (set)Remarks
1Automatic spraying line of pretreatment1 
2Power and free conveyor1 
3Powder curing oven2 
4Heat exchanger for curing1 
5Powder spraying booth1 
6Powder recycle system1 
7Auto spraying gun8According to the products
8Manual spraying gun2 
9Powder supply center1 
10Electric control system4 
11Reciprocator2 

 

6. Power& Free Conveyor Advantages

6.1. Compact design with buffering mechanisms inside the track.
6.2. Flexible installation with minimum space requirements.
6.3. Allow chain transfer at any time, regardless of dog spacing.
6.4. Fully automatic operation with hierarchical control system with user-friendly visualization interface.
6.5. Control functions can be linked to central plant computer system.
6.6. High availability through modular design, easily exchangeable components, quick repair of breakdowns.
6.7. Transfer-free carrier movement, including at lifting stations.

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