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Ultrasonic Welded Black Nylon Mesh Tube Filter for Industry Filtration Removable

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Address: Pingqiao Industrial Park, Tiantai County, ZJ, 317203, CHINA.

Contact name:Eric Xiang

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Ultrasonic Welded Black Nylon Mesh Tube Filter for Industry Filtration Removable

Country/Region china
Categories Plastic Processing Service
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Product Details

 

Ultrasonic Welded Black Nylon Mesh Tube Filter for Industry Filtration Removable

 

The nylon fiter mesh can be ultrasonically welded into tube configurations. Tubes are made with one overlapping ultrasonic weld. Welds are accurate, clean and are made without the introduction of secondary material to the weld.

 

Nylon filter mesh is the most popular and economical synthetic filtration mesh. Share weaves nylon filter mesh with Sulzer P7100 looms. More than 20 years of production experience enables us to weave nylon filter mesh with precise and uniform mesh holes. Share Filters not only offers a wide range of specifications of nylon filter mesh in rolls, we also process the filter mesh into all kinds of filter components.

 

 

Share Filters' Filter Mesh Options 

 

Material Options: Monofilament woven nylon filter mesh, polyester filter mesh, PP filter mesh
Mesh Opening: From 3 micron to 4400 micron
Thread Diameter: From 30 micron to 1000 micron
Mesh Count: From 6 mesh to 600 mesh
Weave Type: Plain weave, twill weave
Fabricated Part: Sheets, pieces, strips, tubes, discs, shapes, ribbons
Dimension: Can be tailored to any shape or dimension
Colour: White, or customize

 

 

Product Details

 

 

 

 

Converting Filter Mesh To Be Mesh Strips, Pieces, Tubes, Moulded Filter

 

Thanks to the advanced process equipments and many years of experience, Share Filters' filter mesh pieces and tubes can be tailored to any shape or dimension. Laser cutting allows for elaborate shapes to be cut that are specific to the customer’s design needs. Share Filters has the competence to manufacture tubes either by heat slitting or by ultrasonic welding. By slitting two layers of mesh simultaneously, the heat emitting from the slitting facility will weld both sides together creating a tube. These mesh pieces and tubes are suitable for mesh insert injection moulding and simple and cheap in production. For higher weld strength, we recommend ultrasonic welded tubes having one overlapping weld.

 

 

 

Benefits from Precut Nylon Mesh Tubes:

  • Specific to the customer’s design needs
  • Wide range of micron rating and thread diameter options
  • Non-fraying and clean edges(depends on the technology)
  • Convenient for insert moulding
  • High productivity

The Property of Nylon Filter Mesh:

  • High tensile strength and cost-effective
  • Precise and even mesh opening
  • Elasticity and flexibility
  • Good resistance to alkline
  • Easy cutting, dyeing, and cleaning

 

 

Share Filters can supply mesh filter elements in every stages, from the mesh in rolls to final moulded filters.

 

nylon filter mesh ribbon
  • Slitted filter mesh ribbon
  • Cutted pieces, precise size is convenient for installment
  • Welded mesh filter tube, convenient for injection moulding
mesh insert injection moulded filter
  • Mesh insert injection moulded filter

 

 

 

Nylon Filter Mesh Specifications

Fabric Number Mesh Count Thread Diameter Mesh Opening Open Area Mesh Thickness Weight
  n/cm n/inch μm μm % μm g/m2
PA 3233/58.3 2.3 6 1000 3233 58.3 1900 412
PA 2300/51.3 3.1 8 900 2300 51.3 1700 450
PA 1950/61 4 10 550 1950 61 950 262
PA 1500/56 5 12 500 1500 58 850 271
PA 1267/58 6 16 400 1267 56 780 208
PA 1079/57 7 18 350 1079 57 675 186
PA 900/52 8 20 350 900 52 685 212
PA 860/60 9 24 250 860 58 455 145
PA 700/49 10 25 300 700 49 576 195
PA 583/49 12 30 250 583 49 470 162
PA 533/41 12 30 300 533 41 585 234
PA 414/34 14 35 300 414 34 595 273
PA 425/46 16 40 200 425 46 370 139
PA 375/36 16 40 250 375 36 485 217
PA 350/49 20 50 150 350 49 375 98
PA 300/36 20 50 200 300 36 385 173
PA 267/41 24 60 150 267 41 285 117
PA 237/44 28 70 120 237 44 215 87
PA 213/41 30 76 120 213 41 225 94
PA 213/46 32 80 100 213 46 165 69
PA 178/41 36 90 100 178 41 178 78
PA 150/36 40 100 100 150 36 190 87
PA 152/43 43 110 80 152 42 135 60
PA 130/38 48 120 80 130 38 145 62
PA 120/44 56 140 60 120 44 85 44
PA 110/42 59 150 60 110 41 98 46
PA 100/37 64 160 60 100 38 105 50
PA 90/41 72 180 50 90 41 82 39
PA 75/36 80 200 50 75 36 90 43
PA 60/36 100 250 42 60 34 65 35
PA 42/25 120 305 42 42 24 75 42
PA 44/27 120 305 38 44 29 72 35
PA 42/25 120 305 38 42 25 67 35
PA 45/29 120 305 35 45 33 60 28
PA 55/42 120 305 30 55 40 52 20
PA 40/26 130 330 38 40 25 74 36
PA 42/30 130 330 35 42 29 62 30
PA 47/37 130 330 30 47 37 55 22
PA 32/20 140 355 38 32 21 68 36
PA 37/26 140 355 35 37 26 65 33
PA 38/28 140 355 30 38 33 53 25
PA 31/21 150 380 38 31 18 68 40
PA 35/27 150 380 30 35 29 57 26
PA 34/26 150 380 30 34 26 50 26
PA 30/25 165 420 30 30 25 59 28
PA 30/19 145 368 38 30 19 64 40
PA 25/21 180 460 30 25 21 60 31
PA 25/15 165 420 38 25 15 75 42
PA 20/16 200 508 30 20 16 65 34
PA 10/4.3 208 530 38 10 4.3 77 53
PA 8/3 220 560 38 8 3 78 56
PA 6/1.7 228 580 38 6 1.7 80 59
PA 3/1 236 600 38 3 1 85 61
 

Mesh count (n/cm), (n/in)

The mesh count stands for the number of openings per inch.

 

Mesh opening (w), (μm)

The mesh opening w is the distance between two adjacent warp or weft thread.

 

Thread diameter (d),( μm)

The thread diameter is measured on the thread before weaving.

 

Open area (%)

The percentage of the open are is the sum of all mesh openings as percentage of the total fabric area

   

 

Share Filters Other Fabricated Filter Mesh Parts

 

filter mesh ribbon nylon filter mesh discs polyester mesh tube nylon biopsy bag
Slitted mesh ribbon Mesh Disc Mesh Shape Mesh tube Welded bag

 

 

Why Work With Share Filters ?
 

Share Filters specializes in helping our customers design and manufacture high quality mesh filter components to around the world. As a supplier combining the filter mesh manufacturing and filter mesh processing according to custom-made design, we are flexible enough to adapt to our customers’ production and delivery needs. Our advanced manufacturing processes and scientific machines allow us to create filtration products in any shape or structure – from simple components like mesh pieces to complex devices like custom combination plastic moulded filters. Filter mesh shapes, bags, Injection-moulded filters and similar products of various shapes, sizes and filter meshes are our primary business.

 

We're the suppliers who have experience with synthetic filter meshes and are able to use them with plastic moulding in good conditions. The molding technique requires special tools and above all a great deal of know-how. We make serial injection moulding tools, assembly preparations and procedures ourselves. Filters and parts are produced, assembled, quality controlled and packed.

 

filter mesh weaving

Precise Filter Mesh Weaving

 

The width of filter mesh rolls can be in 100cm, 127cm, 150cm, 165cm, 175cm, 183cm, 365cm or other custom width. Length of roll can be 30m, 50m, 70m, or other custom length.

 

 

Filter Mesh Slitted in Narrow Ribbons

 

Share Filters ribbons are used in a multitude of applications such as automotive filters, appliances filters, industrial filters, electronic devices, healthcare. Ribbons are often the basis for various further processing steps in numerous manufacturing processes for piece, tubes and bags. Advanced heat and ultrasonic slitting and cutting equipment enables the production of various kind of mesh ribbons with clean edges.

      Filter mesh slitted to be ribbons

 

 

Filter Mesh Pre-Cut Pieces and Shapes

 
Share Filters cutting method include Laser cutting, Cold cutting, Heat cutting, Punching. Professional cutting using custom-made tools that will not damage the meshes. Laser cutting allows for elaborate shapes to be cut that are specific to the customer’s design needs.
 

 

 

Cutting and Welding Tubes

 

Share Filters has the competence to manufacture tubes either by heat slitting or by ultrasonic welding. The tubes are equipped with one or two functional seams according to the requirement, which provide the necessary seam strength. The ultrasonic welded tubes have one overlapping weld with more strength. 

   

 

 
Ultrasonic Welded Mesh Bag Sewn Mesh Bag

sewn filter mesh bag

 

 

Standard Filter Bags

 
Share Filters produces and provides high quality liquid filter bags to fit standard size filter housing, as well as custom designed bags where requested. The constituent materials have been chosen for their purity, with consistent high quality and repeatable performance.

Top design: plastic collar, metallic ring

      

 

 
Mesh insert plastic moulded filter

Mesh Insert Injection Moulded Plastic Filters

 

Our injection moulded filters products consist of a filter mesh held in a plastic frame. Injection moulding will drop hot plastic in a custom made mould with a synthetic or metallic mesh inside. Once cooled and solid, it can produce a very robust and reliable part or product that can be used for filters or screens.

 
 

Application of Share Filters Products

 

Our customer base comes from a wide variety of industries including – Automotive, Home appliances, Food and beverage, Milling, Medical, Life Science and laboratory, Electronical as well as more general engineering, giving us a wealth of experience in many areas.

 

injector filter BIOPSY BAG coffee filter MESH DISC FILTER
Fuel filter Biopsy bag Air purifier filter Coffee filter  Irrigation filter Mesh disc filter
Automotive Laboratory Appliance Food & Beverage Agriculture Power tool

 

 

Contact Us

 

Share Filters provides some information for filter mesh possible applications, but there are too many functions for comprehensive descriptions of possible uses. Therefore, when considering a potential application in your particular industry, please consider contacting us who will work with engineers and product designers in choosing the right material and process for your specific projects.


Please connect with us now so we can learn more about your application and design specifications!

 
 

Packing & Transportation
 

packing  delivery

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