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OEM ODM Radial Flux Permanent Magnet Motor IP23 High Power Density Electric Motor

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OEM ODM Radial Flux Permanent Magnet Motor IP23 High Power Density Electric Motor

Country/Region china
City & Province qingdao shandong
Categories Magnetic Materials
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Product Details

Custom Made High Power Radial Flux Brushless Permanent Magnet Motor

Energy Efficiency Standards
comply with GB30253-1 grade
Work Mode
S1
Altitude
below 1000m
Environmental Temperature
-15~+40℃
Installation Dimensions
comply with IEC standard
Control Mode
variable frequency vector control
Power Range
5.5 〜3000kw
Install Type
IMB3 IMB5 IMB35
Cooling Way
IC411 or IC416
Rated Efficiency
50,75,125,150Hz(customized as per requirement)
Insulation Class
F(H)
Optional Parts
Encoder, spiral transformer, PTC, PT100
Protection Grade
IP54(IP23 customizable)
Wiring Type
junction box (aviation plug can be customized as per requirement)
Installation
IMB3 IMB5 IMB35
Rated Voltage
380V±10%,660V±10%

Required Environment
below 1000m altitude
temperature -15〜45°C
relative humidity below 90%

 

What Is The Permanent Magnet Synchronous Motor?

 

Permanent magnetic motors are used in a wide range of applications, and industries that benefit from them include: automotive, for use in window wipers, powered seats, central locking systems and more; industrial, in pumps, conveyors, extruders and other processing, manufacturing and assembly equipment; HVAC, in systems and equipment such as fans and blowers; and construction, for heavy-duty materials handling equipment such as cranes and hoists.

Permanent magnet motors are typically separated into two main types based on design and electrical flow: brushless DC motors and permanent magnet synchronous motors. While both types are types of synchronous motors, meaning that the rotor rotates at the same speed as the magnetic field, a brushless DC motor is unique in that it operates based on DC, while most synchronous motors operate on AC, and that it has an electronic commutation system instead of a mechanical one.

Permanent magnet synchronous motors, on the other hand, are run on AC as is typical and induction is not required for magnetic field production. Both are designed in a similar style, with the basic components of an enclosure, rotor, axle, wound armature and permanent magnet. Also referred to as a coil, the wound armature rotates while the magnetic field remains stationary.

The rotation results from the magnet's reaction when the electrical current flows through specific points of the motor. One major difference in design between the two types of motors is that brushless DC motors have a trapezoidal-shaped back electromotive force (EMF) while permanent magnet synchronous motors have a sinusoidal-shaped back EMF. Back EMF refers to the voltage that is induced in the wound armature when the motor is rotating.

Detailed pictures

 

The characteristics and advantages of permanent magnet motors

Motor From the source of excitation can be divided into two categories: permanent magnet motor, and electric excitation motor. A permanent magnet motor is an electric motor that produces an excitation magnetic field from a permanent magnet. The most widely used three-phase asynchronous motors in industry and civil use, such as Y-Series, Y2-Series, YE2-Series, YX3 Series, Series YB, series YB2 series, etc. all belong to electric excitation motors. ENNENG Motor products are ultra-efficient permanent magnet synchronous motors.

 

Compared with traditional electric excitation motors, permanent magnet motors, especially rare earth permanent magnet motors, have the advantages of simple structure, reliable operation, small size, lightweight, small loss and high efficiency, and flexible and diverse shape and size of the motor. The application is extremely wide, covering almost all areas of aerospace, national defense, industrial and agricultural production, and daily life.

 

The permanent magnet synchronous motor has the following characteristics:

  • Rated efficiency is 2% to 5% higher than normal asynchronous motors;
  • The efficiency rises rapidly with the increase of the load. When the load changes within the range of 25% to 120%, it maintains high efficiency. The high-efficiency operating range is much higher than that of ordinary asynchronous motors. Light-load, variable-load, and full-load all have significant energy-saving effects;
  • Power factors up to 0.95 and above, no reactive compensation required;
  • The power factor is greatly improved. Compared with asynchronous motors, the running current is reduced by more than 10%. Due to the decrease in operating current and system losses, energy-saving effects of about 1% can be achieved.
  • Low-temperature rise, high power density: 20K lower than three-phase asynchronous motor temperature rise, design temperature rise is the same and can be made into a smaller volume, saving more effective materials;
  • High starting torque and high overload capacity: according to requirements, it can be designed with high starting torque (3-5 times) and high overload capacity;
  • The variable frequency speed control system is used, which is better in dynamic response and better than that of asynchronous motors.
  • The installation dimensions are the same as the asynchronous motors currently widely used, and the design and selection are very convenient.
  • Due to the increase in power factor, the visual power of the power supply system transformer is greatly reduced, which improves the power supply capacity of the transformer, and can also greatly reduce the cost of the system cable (new project);
  • When the new project is built, all the drive systems use permanent magnet synchronous motors, the project investment is basically the same as the use of asynchronous motors, and the project can continue to obtain energy-saving benefits after the project is put into operation;

In the general industrial sector, the replacement of low-voltage(380/660/1140V) high-efficiency asynchronous motors, the system saves 5% to 30% energy, and the high-voltage(6kV/10kV) high-efficiency asynchronous motors, system saves 2% to 10%.

 

Application:

Permanent magnet synchronous motors can be combined with frequency converters to form the best open-loop step-less speed control system, which has been widely used for speed control transmission equipment in petrochemical, chemical fiber, textile, machinery, electronics, glass, rubber, packaging, printing, paper making, printing and dyeing, metallurgy and other industries.

 

Why choose permanent magnet ac motors?

 

Permanent magnet AC (PMAC) motors offer several advantages over other types of motors, including:

 

High Efficiency: PMAC motors are highly efficient due to the absence of rotor copper losses and reduced winding losses. They can achieve efficiencies of up to 97%, resulting in significant energy savings.

 

High Power Density: PMAC motors have a higher power density compared to other motor types, which means they can produce more power per unit of size and weight. This makes them ideal for applications where space is limited.

 

High Torque Density: PMAC motors have a high torque density, which means they can produce more torque per unit of size and weight. This makes them ideal for applications where high torque is required.

 

Reduced Maintenance: Since PMAC motors have no brushes, they require less maintenance and have a longer lifespan than other motor types.

 

Improved Control: PMAC motors have better speed and torque control compared to other motor types, making them ideal for applications where precise control is required.

 

Environmentally Friendly: PMAC motors are more environmentally friendly than other motor types since they use rare earth metals, which are easier to recycle and produce less waste compared to other motor types.

 

Overall, the advantages of PMAC motors make them an excellent choice for a wide range of applications, including electric vehicles, industrial machinery, and renewable energy systems.

 

Analysis of the Application of Modern Permanent Magnet Motor Technology:

 

1. Application of permanent magnet electromechanical technology to the home appliance market

The application of permanent magnet motor technology to the home appliance market is manifested in VCDDVD and computers. At present, it has gradually formed the development of industrialization and has gradually expanded to multi-phase variable speed drives. For example, people use Inverter air conditioners use modern permanent magnet motor technology to improve the operating efficiency of the air conditioner, gradually reduce the volume of the air conditioner motor, and minimize the noise caused by the air conditioner.

 

2. Application of permanent magnet electromechanical technology in the elevator market

The permanent magnet motor variable speed system has been used in the elevator market for almost 10 years. For example, by using a low-speed rare earth permanent magnet motor as the elevator traction machine, the use of rare earth permanent magnet motor can save elevator use 20 % of electric energy. Modern permanent magnet motors are usually used in the field of variable-speed drive systems with large load changes and high-speed adjustment requirements.

 

3. Application of permanent magnet electromechanical technology in industrial and mining enterprises

With the development of permanent magnet motors, large torque permanent magnet motors have been well developed, especially the successful launch of permanent magnet variable frequency motors on the market has given heavy industrial and mining enterprises new choices. Since the output torque of the permanent magnet motor is large enough, the use of the mechanical transmission is reduced and the speed is controllable. It can run at low speeds. Therefore, the application of the fluid coupling is eliminated, which saves the cost of purchasing related equipment and the maintenance of the above two equipment, which reduces the safety risk, so the permanent magnet variable frequency motor is very popular in many industrial and mining enterprises. Because of its variable frequency speed regulation function, it provides a strong guarantee for users to improve production efficiency and save electric energy. Therefore, modern permanent magnet variable frequency motors are a necessary choice for industrial and mining enterprises to upgrade their equipment in the future.

 

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