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Common Hard Turning Inserts Rough Machining Housing High Chromium Cast Iron Pump

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Zhengzhou Halnn Superhard Materials Co., Ltd

Common Hard Turning Inserts Rough Machining Housing High Chromium Cast Iron Pump

Country/Region china
City & Province zhengzhou henan
Categories Tool Processing Services
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Product Details

 Solid CBN Inserts RNMN/RNGN/CNMN/SNMN Rough Machining High Chrome Cast Iron Pump


 

1. Halnn Solid CBN Insert for machining high chrome cast iron pump

 

ISO CodeInsert GradeSuited MaterialsApplication Industry
KBN-K1Chilled Cast Iron,Wear Resistant Cast Iron,High Nickel Chrome Cast Iron, High hardness Cast IronCast Iron Rolls,Pumps,Slurry Pump,Industry Pump

 

2.  Characteristics of BN-K1 solid CBN inserts machining high chrome cast iron

  • BN-K1 is researched specific for high chromium cast iron in cutting edge and cbn content aspect.
  • The cutting depth of BN-K1 can be above 7mm, has better impact resistance than common ceramic insert and cbn inserts. Especially for heavy interrupt condition, BN-K1 can perform well, no need grinding first, which help the customers improve their efficiency.
  • When using BN-K1 machining high chromium cast iron pumps, we need to choose different cbn grade and the feeds depending on the machining sites.
  • BN-K1 not only can be used for machining high chromium cast iron component, also can be used for other high hardness castings, such as chilled cast iron rolls.

CBN Grade

Binder

CBN Content(%)

Granularity(μm)

Hardness(HV)

BN-K1TIC908-123000-3250
 

 

3.Application Case

Halnn BN-K1 Solid CBN Inserts interrupt turning pump impeller

Process Difficulties:

  • Impeller belong to castings, it will have some casting defects;
  • Each Impellers has 5~12 blade, will be haeavy interrupt turning condition when machining cylinder and end surface;
  • The working environment will extreme bad.
BN-K1 Solid CBN Inserts interrupt turning pump impeller
ComponentSlurry Pump Impeller
MaterialsHigh Chromium Cast Iron
Slected InsertBN-K1 SNMN120712
Cutting Parametersap=2.5mm,Fr=0.25mm/r,Vc=45m/min
Insert MaterialsTool LifeFailure Mode
Halnn BN-K111 pcs

Normal Wear

Other CBN3 pcs

Damage Rupture

 


 

4. Common Solid CBN Inserts Models for machining high chrome cast iron

 

RNMN/RNGN Solid CBN Inserts

ModelsDimension
L(mm)I.C(mm)S(mm)R(mm)
RNMN090300

/

9.525
3.18

/

RNMN090700

/

9.525
7.94

/

RNMN120400

/

12.7
4.76

/

RNMN150700

/

15.875
7.94

/

RNMN200800

/

20.0
8.0

/

RNMN201000

/

20.0
10.0

/

RNMN251000

25.0
10.0

/

 

 

CNMN/CNGN Solid CBN Inserts

ModelsDimension
L(mm)I.C(mm)S(mm)R(mm)
CNMN120404
12.7
12.7
4.76
0.4
CNMN120408
12.7
12.7
4.76
0.8
CNMN120412
12.7
12.7
4.76
1.2
CNMN120704
12.7
12.7
7.94
0.4
CNMN120708
12.7
12.7
7.94
0.8
CNMN120712
12.7
12.7
7.94
1.2
CNMN120716
12.7
12.7
7.94
1.6

 

SNMN/SNGN Solid CBN Inserts

 


Type
Dimension

 

Standard Chamfer

Grades

Corresponding tool holder

L(mm)φI.C(mm)S(mm)r(mm)BN-K1
SNMN09030499.5253.180.4

S01020

S01025

S02020

S02030

S05020

S10020

 

CSDNN

CSSNR/L

CSKNR/L

CSRNR/L

CSXNR/L

S25T-CSKNR/L

SNMN09030899.5253.180.8 
SNMN09031299.5253.181.2 
SNMN09040499.5254.760.4 
SNMN09040899.5254.760.8 
SNMN09041299.5254.761.2 
SNMN1204041212.74.760.4
SNMN1204081212.74.760.8
SNMN1204121212.74.761.2
SNMN1207121212.77.941.2
SNMN1207161212.77.941.6
SNMN1507161515.8757.941.6
SNMN2010202020102.0
 
5. Application

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