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800KW Spunbond Non Woven Fabric Making Machine Polypropylene

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Address: 116,Fuzhou Road,Suchu High-Tech Industrial Park Chuzhou City,Anhui Province,China

Contact name:Yuan

Chuzhou HH Non Woven Technology CO.,LTD

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800KW Spunbond Non Woven Fabric Making Machine Polypropylene

Country/Region	china
City & Province	chuzhou anhui

Product Details

Polypropylene Spun Bonded Nonwoven Fabric making Machine Fully Automatic S Ss Sms Non Woven Fabric Machine

Spunbonded nonwovens are widely used in construction, agriculture, medicine and health, packaging and covering, disposable articles, clothing, decorative materials, civil engineering and other fields.

advantage

A. Short process flow, high production efficiency,

B. The whole cloth process is automatically controlled from top to bottom. AC frequency conversion technology (more energy-saving) and touch screen control. The technology has the advantages of reasonable structure, space saving, high performance, low production consumption, convenient operation and less operation faults.

C. PLC control, touch screen operation.

characteristic

Dosing metering system

Vacuum suction or blower feeding system. Weight measurement system, accurate. High and low limit automatic alarm.

Rotating beam

Single coat hanger, melt distribution, four coordinate NC manufacturing, manual grinding.

Quenching chamber

Multilayer honey board with holes of different sizes. The quenching air flow is evenly distributed, which is convenient for disassembly and cleaning.

Stretch channel

The inner wall is made of polished stainless steel, and the upper and lower expansion grooves can adjust the groove width at the same time.

Communication channels

The tank body is made of stainless steel. The special forming process and welding process ensure that the whole channel is flat without shape change.

Conveyor

The roller adopts dynamic balance detection to ensure stable operation. The surface of the preloading roll is coated with ceramics to prevent winding. MB system is protected by pneumatic belt.

Meltbloom system

The imported screw blower is used to produce elastic air. Constant pressure, low rotational pressure, high rotational pressure

High efficiency and low power consumption.

electric control system

The whole machine is controlled by PLC, the AC variable frequency motor is the whole synchronous system, and the process parameters and faults can be displayed and alarmed. The whole system runs stably and reliably.

2. Main applications of Spunbonded Nonwovens

Non woven packaging products

Shopping bags, rice packaging, tea bags, clothing packaging, etc.

Non woven sanitary products

Baby and adult diapers: top film, back film, ear film, adhesive tape, falling area;

Women's health: top sheets, wings;

Cleaning wipes: baby care, cosmetics, etc.

Non woven medical products

Surgical cap, surgical mask, disposable clothing, surgical film, surgical film, shoe cover, etc.

Nonwoven technology products

Geotextile: anti-corrosion, filtration, reinforcement, drainage, isolation layer, embankment reinforcement, etc.

Embankment and agricultural structure works: asphalt support, roof insulation board and wall protection board

Automobile, interior trim panel, sound insulation material, heat insulation material, etc.

Non woven furniture products

Bed: pocket springs, mattresses, cushions, sheets, treated bedding

Seats: padded backrest, fender, middle layer, etc

3. Main applications of spunbonded composite nonwovens

Non woven sanitary products

Baby and adult diapers

Non woven medical products

Surgical mask, surgical mask, etc.

Non woven filter products

Gas, air, liquid (benzene, water, blood), etc.

Work protection products

Protective clothing, breathing mask.

4.Application:

The non-woven production line is designed and manufactured according to the individual requirements of customers.

Therefore, they may have a wide range of applications.

Machine Model	Reifenhauser Reicofil 3/4,Spunbond lines, spun-melt lins S, SS,SSS, SXS,SXXS,SMMS ,SMS ,SSMMS
Machine Size	18m-60m(L)10m-31m(W)10m-12m(H)
Raw Material required	PP(polypropylene),additives MFI/MFR:25-40g/10min(spunbonding process) MFI/MFR:800-2000g/10min (Melt-blowning process)
Effective width	1600mm,2400mm,3200mm,4000mm,4800mm customizable width by requirements
Max Speed	150m/mn-550m/min
Transformer&Power consumption	Transformer require:200KVA-3000KVA Power consumption :500KWH/Ton-1400KWH/Ton
Output per year	1500 Tons - 10000 Tons
Products GSM	8gsm-250 gsm
Applications of products	Industrial:Shopping bags, furniture ,agriculture ,packageing,etc Medical:Surgical gown /cap /sheet /mask ,etc Hygiene: Diapers ,sanitary ,napking , etc.

Advanced technology nonwoven fabric making machine

S Model (Packaging , Agricultural Cover )

Working width	Fabric	Consumption	Annual output/Year
1600mm	9-250G/㎡	130KW	1800T
2400mm	9-250G/㎡	180KW	2200T
3200mm	9-250G/㎡	200KW	3300T
4000mm	9-250G/㎡	300KW	4400T
4800mm	9-250G/㎡	400KW	5100T

SS Model ( Baby Diaper ,Medical Products )

Working width	Fabric	Consumption	Annual output/Year
1600mm	9-120G/㎡	200KW	3700T
2400mm	9-120G/㎡	2500KW	5100T
3200mm	9-120G/㎡	200KW	6600T
4000mm	9-120G/㎡	300KW	8800T
4800mm	9-120G/㎡	450KW	10000T

M Model

Working width	Fabric	Power input	Consumption	Annual output/Year
1600mm	15-300G/㎡	≈600KVA	3000º-3500º/Ton	800T
2400mm	15-300G/㎡	≈800KVA	3000º-3500º/Ton	1100T
3200mm	15-300G/㎡	≈1000KVA	3000º-3500º/Ton	1500T

SMS Model

Working width	Fabric	Power input	Consumption	Annual output/Year
1600mm	9-100G/㎡	≈800KVA	1300º-1600º/Ton	3200T
2400mm	9-100G/㎡	≈1250KVA	1300º-1600º/Ton	5100T
3200mm	9-100G/㎡	≈1600KVA	1300º-1600º/Ton	7000T
4000mm	9-100G/㎡	≈2000KVA	1300º-1600º/Ton	8700T
4800mm	9-100G/㎡	≈2250KVA	1300º-1600º/Ton	10500T

Width	1600 M
Gsm	9 - 120 gsm
Output per day	8 - 10.5 Ton
Machine Speed	≦ 350 m / min
Transformer	≈ 400 KVA
Power Consumption	650º - 800º / Ton
Machine Size	45 * 15 *12 M

Description Of Non-woven Machine

B.Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump---->
Monomer suction device--->Spinning box(ENKA/KASEN spinneret)---->
Quenching air chamber---->Stretching device---->Web former---->
Calender---->Winder---->Slitter

C.Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)---->Raw material----> Melting---->
Filtering---->Measuring ---->Spinning---->Cooling---->Stretching---->
Web forming---->Calendering---->Winding----> Cutting---->Final product

D.Parts of Melt blown nonwoven fabric production line:
Main extruder---->Filter---->Metering pump---->Air heating system---->
Melt blown sprayer(ENKA sprayer)---->Web former---->Winder---->Slitter

E.Melt blown process and technical flow chart:
Raw material----> Melting---->Filtering---->Measuring ---->Air heating---->
Spraying---->Web forming---->Winding----> Cutting---->Final product

Main parts of spunbond making machine

Spinning Beam

Model:1600/2400/3200mm; Heating System:Oil/Electricity Heating; Distribution Design: big hanger type; Original:CHINA;

Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;

Meltblown die head assembly

maximum temperature: 300.;

Max.output:200kg/h;

Heating zone:8tod;

Perforated length:3,350mm;

HPI:40;

1 Sets L/D=10; Number of holes:5.276;

Capillary diameter:0.3mm;

Capillary length:3,600mm;

Automatic Winding Machine

Effective width:1600/2400/3200 mm Rolling Speed:200-400M/Minute Rolling Diameter:2000 mm Original: CHINA

Production Line Control Cabinet

Voltage: 380 V/3 Phase; Touch Screen:Siemens; PLC: Siemens; Frequency:Siemens; Indicator: RKC,JAPAN; Original:CHINA;

Precisely CNC center hold machining parts beyond customer require.

Exhibition Show with customer

Packaging Details

Main machine parts will be packed with wooden cases.Electrical parts will be packed with plastic and then packed into wooden cases.For the steel structure they will be packed in bulk into containers.

our service :

1.Machine Inspection

We warmly welcome the customer to come our factory to inspect the production line before delivery . The machines only be delivered when the you accept the quality of the machines and the product.

2.Installation and Training

Once we finalize the production and delivery,we will assign about 1-3 professional engineers both in mechanical and electrical parts to the buyer’s factory for installation and samples test . And the engineers will also train some skilled workers for buyer. The seller will explain, operate and analyse in theory on the spot until the customer can operate the equipment himself. The customer can consult with the seller at any moment if they don’t understand.

3.After-sale Service

If you have difficulties or faults that can not be resolved by themselves during the practical production, we will offer relative technology immediately or assign workers to resolve the problems on the spot.