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Spunbond Meltblown Non Woven Fabric Making Machine High Safety

Chuzhou HH Non Woven Technology CO.,LTD

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Address: 116,Fuzhou Road,Suchu High-Tech Industrial Park Chuzhou City,Anhui Province,China

Contact name:Yuan

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Spunbond Meltblown Non Woven Fabric Making Machine High Safety

Country/Region china
City & Province chuzhou anhui
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Product Details

SMS SS SSS Spunbond Meltblown Non Woven Fabric Extruder Making Machine

 

 

Product Description

 

The resin chips are fed into the screw extruder, heated, melted, and then extruded from the nozzle. The molten polymer at the die outlet is subjected to high speed. At the same time, cold air is blown from both sides of the mold to cool and solidify the fibers to form ultrafine short fibers. Under the action of air flow, these short fibers gather on the fiber collection device to form a net or core. Melt blown process is a one-step process from thermoplastic resin chip to fiber mesh belt (cloth / core barrel). Therefore, the process is short, the product is in place in one step and the production efficiency is high. Different fiber structures (such as fiber diameter (0.5 ~ 3um), web aperture, etc.) can be obtained by adjusting the combination of melt blown process. Melt blown process is applicable to all kinds of raw materials and processing polypropylene, polyester, nylon and other materials. At present, polypropylene materials account for more than 95%
 

 

Machine ModelReifenhauser Reicofil 3/4,Spunbond lines, spun-melt lins S, SS,SSS, SXS,SXXS,SMMS ,SMS ,SSMMS
Machine Size18m-60m(L)*10m-31m(W)*10m-12m(H)
Raw Material required

PP(polypropylene),additives

MFI/MFR:25-40g/10min(spunbonding process)

MFI/MFR:800-2000g/10min (Melt-blowning process)

Effective width1600mm,2400mm,3200mm,4000mm,4800mm customizable width by requirements
Max Speed150m/mn-550m/min
Transformer&Power consumption

Transformer require:200KVA-3000KVA

Power consumption :500KWH/Ton-1400KWH/Ton

Output per year1500 Tons - 10000 Tons
Products GSM8gsm-250 gsm
Applications of products

Industrial:Shopping bags, furniture ,agriculture ,packageing,etc

Medical:Surgical gown /cap /sheet /mask ,etc

Hygiene: Diapers ,sanitary ,napking , etc.

Advanced technology nonwoven fabric making machine

S Model (Packaging , Agricultural Cover )

Working widthFabricConsumptionAnnual output/Year
1600mm9-250G/㎡130KW1800T
2400mm9-250G/㎡180KW2200T
3200mm9-250G/㎡200KW3300T
4000mm9-250G/㎡300KW4400T
4800mm9-250G/㎡400KW5100T

 

SS Model ( Baby Diaper ,Medical Products )

Working widthFabricConsumptionAnnual output/Year
1600mm9-120G/㎡200KW3700T
2400mm9-120G/㎡2500KW5100T
3200mm9-120G/㎡200KW6600T
4000mm9-120G/㎡300KW8800T
4800mm9-120G/㎡450KW10000T

 

 

M Model

Working widthFabricPower inputConsumptionAnnual output/Year
1600mm15-300G/㎡≈600KVA3000º-3500º/Ton800T
2400mm15-300G/㎡≈800KVA3000º-3500º/Ton1100T
3200mm15-300G/㎡≈1000KVA3000º-3500º/Ton1500T

 

SMS Model

Working widthFabricPower inputConsumptionAnnual output/Year
1600mm9-100G/㎡≈800KVA1300º-1600º/Ton3200T
2400mm9-100G/㎡≈1250KVA1300º-1600º/Ton5100T
3200mm9-100G/㎡≈1600KVA1300º-1600º/Ton7000T
4000mm9-100G/㎡≈2000KVA1300º-1600º/Ton8700T
4800mm9-100G/㎡≈2250KVA1300º-1600º/Ton10500T

 

Width1600 M
Gsm9 - 120 gsm
Output per day8 - 10.5 Ton
Machine Speed≦ 350 m / min
Transformer≈ 400 KVA
Power Consumption650º - 800º / Ton
Machine Size45 * 15 *12 M

 

Technical Advantages

 

1) The whole line is well-structured and easy to operate.
2) The whole line is highly automated.
3) Control elements are of well-know make, high performance and reliable technologies.
4) The whole line are controlled by PLC and operated with touch-screen.

5) The allocation of the main frame and auxiliary equipment can be special designed and adjusted according to customers requirement.

 

Description Of Non-woven Machine

 

B.Parts of spunbonded nonwoven fabric production line:
Recycle extruder---->Main extruder---->Filter---->Metering pump---->
Monomer suction device--->Spinning box(ENKA/KASEN spinneret)---->
Quenching air chamber---->Stretching device---->Web former---->
Calender---->Winder---->Slitter


C.Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)---->Raw material----> Melting---->
Filtering---->Measuring ---->Spinning---->Cooling---->Stretching---->
Web forming---->Calendering---->Winding----> Cutting---->Final product


D.Parts of Melt blown nonwoven fabric production line:
Main extruder---->Filter---->Metering pump---->Air heating system---->
Melt blown sprayer(ENKA sprayer)---->Web former---->Winder---->Slitter


E.Melt blown process and technical flow chart:
Raw material----> Melting---->Filtering---->Measuring ---->Air heating---->
Spraying---->Web forming---->Winding----> Cutting---->Final product

 

 

Main parts of spunbond making machine

 

 

Spinning Beam

Model:1600/2400/3200mm; Heating System:Oil/Electricity Heating; Distribution Design: big hanger type; Original:CHINA;

 

 

Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;

 

Meltblown die head assembly

maximum temperature: 300.;

Max.output:200kg/h;

Heating zone:8tod;

Perforated length:3,350mm;

HPI:40;

1 Sets L/D=10; Number of holes:5.276;

Capillary diameter:0.3mm;

Capillary length:3,600mm;

 

 

Automatic Winding Machine

Effective width:1600/2400/3200 mm Rolling Speed:200-400M/Minute Rolling Diameter:2000 mm Original: CHINA

 

 

Production Line Control Cabinet

Voltage: 380 V/3 Phase; Touch Screen:Siemens; PLC: Siemens; Frequency:Siemens; Indicator: RKC,JAPAN; Original:CHINA;

 

Precisely CNC center hold machining parts beyond customer require.

 

 

 

 

Exhibition Show with customer

 

 

 

 

Packaging Details


Main machine parts will be packed with wooden cases.Electrical parts will be packed with plastic and then packed into wooden cases.For the steel structure they will be packed in bulk into containers.

 

 

 

FAQ

 

1. Q:How long will your engineer reach our factory?

A:Within one week after everything ready (machine arrival your factory, non woven material, power source, air compressor etc.Prepared)

2. Q:Does your engineer understand English?

A:Our engineers understand a little English. All our engineers have more than five years machine installation experience.

3. Q:What should we charge for your engineer?

A:You should charge for the cost of our engineer's air tickets, hotel, food, and also their salary 800CNY one day per person.

4. Q:How many days it will take for the intallation?

A: It will take around 45 days, depends on the machine type.

5. Q:How do we solve the machine problem after your engineer leaving?

A:Generally speaking, there will be no problem after finishing installation. In case you have any problem, you can contact our sales at any time. Our engineers will take a solution video according your description.

 

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