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NEW DESIGN 1600 2400 3200 4200 S SS SMS SSMMS PP Spunbond Nonwoven production line

Chuzhou HH Non Woven Technology CO.,LTD

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Address: 116,Fuzhou Road,Suchu High-Tech Industrial Park Chuzhou City,Anhui Province,China

Contact name:Yuan

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Chuzhou HH Non Woven Technology CO.,LTD

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NEW DESIGN 1600 2400 3200 4200 S SS SMS SSMMS PP Spunbond Nonwoven production line

Country/Region china
City & Province chuzhou anhui
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Product Details

NEW DESIGN 1600 2400 3200 4200 S SS SMS SSMMS PP Spunbond Nonwoven production line

 

The features of our production line
 
Our whole production line is well structured and easy to operate.
2. High degree of automation throughout the line.
3. Control components adopt well-known brands, high performance and reliable technology.
4. The whole line adopts PLC control and touch screen operation.
5. The configuration of main frame and auxiliary equipment can be specially designed and adjusted according to customer requirements.
 
Our process advantages:
1. Strict quality control from raw materials to production and installation.
2. Provide cost-effective nonwovens production lines to help customers save costs.
3, focus on non-woven equipment research and development for 14 years. More than 400 production lines are installed and operated around the world.
4. Imported High-precision CNC machine tools from Japan. Internal machining of key components ensures high quality machines for each customer.
5.20 or more machine after-sales service team. To ensure that customers can timely, fast and professional installation and commissioning.

 

 

Important data at a glance
Voltage
AC380V,50 Hz
GSM RANGE
10-100GSM
MAX SPEED
500m/min
PRODUCTION CAPACITY
5000ton/year
Material
Polypropylene chips (meltblown PP MIF: 1500-1800; Spunbond PP MIF: 28-45)
Product Width
1600mm:10-100gsm
Max. Roll Diameter
1500mm
Power Consumption
≥800kw
Air pressure
0.5-0.8MPa
Cooling water
5m2/h,20℃ or 2.5m2/h,10℃
Equipment Size
35m(L)X 18m(W)X 12m(H)
 

 

Spunmelt Composite Nonwovens Mainly Applications
Nonwoven Medical ProductSurgical drapes ,Surgeon’s mask ,etc .
Nonwoven Hygiene ProductBaby and adult diapers
Work protection productProtctive clothing , breathing masks
Nonwoven Filtration productProtective clothing , breathing masks

 

working process

 

1. PREPARE OF RAW MATERIAL

2. LOADING MATERIAL TO HOPPER/DOSING SYSTEM

3. SCREW EXTRUDER FOR MELTING MATERIAL

4. MELTING FILTERIMPURITY; METERING ACCRODING FINISHED WEIGHT

5. SPUNBOND: SPINNING BOX AND SPINNERET; MELTBLOWN HEAD AND SYSTEM

6. COOLING AND STRETCHING SYSTEM

7. WEB LAPPER& CONVEYOR

8. CALENDER IN HIGH TEMPERATURE AND HIGHSPEED; WINDING& SETTING& SLITTING& CUTTING

9. WAREHOUSE FOR FABRIC STORAG

SMS

Effective Width

(mm)

Raw Material

GSM Range

(g/sqm)

Max Speed

(m/min)

Annual Capacity

(Ton / year )

Daily Capacity

( Ton / day )

 
1600mmPolypropylene(PP)

 

9-100g

3503200T9T 
2400mm5100T14T 
3200mm7000T19T 
4000mm8700T24T 

 

 

SMS/SMMS/SSMS/SSMMS Model(Filtration Material, Baby Diaper ,Medical Products)

Working widthFabricConsumptionAnnual output/Year
1600mm15-250G/㎡400KW3200T
2400mm15-250G/㎡600KW5100T
3200mm15-250G/㎡800KW7000T
4000mm15-250G/㎡1000KW8700T
4800mm15-250G/㎡1200KW10500T

 

S Model (Packaging , Agricultural Cover )

Working widthFabricConsumptionAnnual output/Year
1600mm9-250G/㎡130KW1800T
2400mm9-250G/㎡180KW2200T
3200mm9-250G/㎡200KW3300T
4000mm9-250G/㎡300KW4400T
4800mm9-250G/㎡400KW5100T

 

SS Model ( Baby Diaper ,Medical Products )

Working widthFabricConsumptionAnnual output/Year
1600mm9-120G/㎡200KW3700T
2400mm9-120G/㎡2500KW5100T
3200mm9-120G/㎡200KW6600T
4000mm9-120G/㎡300KW8800T
4800mm9-120G/㎡450KW10000T

 

 

Parts of spunbonded nonwoven fabric production line:

 

Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter

 

Spunbonded process and technical flow chart:

 

Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product

 

Parts of Melt blown nonwoven fabric production line:

 

Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter

 

Melt blown process and technical flow chart:

 

Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product

 

 

Main parts of SMS SMMS non woven system .

 

 

The role of spinneret is to transform viscous flow of polymer melt or solution into small section with special section, and solidify through solidified medium, such as air or solidification bath. It is used for the uniform exit of the tow.

 

 

Draft divice , including up draft and down draft .spinning allows the thread to reach the right thickness through preciss drafting devices.

 

 

Raw Material Dosing Machine

Weight system: by weight; Hopper : 4 pcs; Accuracy:0.01%; Feeding Percentage: 1-99%; Original:USA/ITALY;

 

 

 

Meltblown heater

Melting injection cloth heater is an electric heating device installed in a tube insulation container to heat gas and liquid.Melting-blown cloth heater has fast heating speed, good insulation performance and high heating temperature.

 

 

Spinning Beam

Model:1600/2400/3200mm; Heating System:Oil/Electricity Heating; Distribution Design: big hanger type; Original:CHINA;

Extrusion Machine

Aperture:90 300kg/h 1pc;

Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;

 

 

Automatic Winding Machine

Effective width:1600/2400/3200 mm Rolling Speed:200-400M/Minute Rolling Diameter:2000 mm Original: CHINA

 

 

Production Line Control Cabinet

Voltage: 380 V/3 Phase; Touch Screen:Siemens; PLC: Siemens; Frequency:Siemens; Indicator: RKC,JAPAN; Original:CHINA;

 

High precisely CNC center hold machining parts beyond customer requirest .

 

 

 

Exhibition show with customer 

 

 

 

Shipping and packing

 

Be Coated with anti-corrosion oil, and covered with plastic film, then packed in wooden box.
 

 

 

FAQ

 

Q1: What's your warranty policy?
A1: The Seller will guarantee the machine for 18 months since the date of shipment (that is leaving from Seller's factory) or the seller will guarantee the machine for 12 months since the date of starting installation and adjustment, whichever comes first.

Q2: What's your minimum order quantity?
A2: Min order quantity: 1 set or by negotiate with each other.

Q3: What package do you use for the product?
A3: Be Coated with anti-corrosion oil, and covered with plastic film, then packed in wooden box.

Q4: Do you have technical instruction if I buy your product?
A4: Please read the user manual carefully for your reference, we have detail instruction on it. If your problems still cannot be solved, welcome to contact us for help.

Q5: What is your overseas service?
A5: We will provide high quality overseas service, our technical staff will be able to provide you with technical support, for you personally to overseas assembly and test equipment.

Q6: Will you conduct training for our staff here?
A6: Yes, we will provide technology support to factory technology, training for the relative person.

Q7: What are your terms of payment?
A7: We accept T/T.

Q8: How does your factory do regarding quality control?
A8: Quality is priority. We always attach great importance to quality controlling from the beginning. And we have CE certificate.

Q9: How does your factory control the quality?
A9: We have the professional QC group inspect the details in each process. After finishing the goods, our QC will inspect piece by piece.

Q10: I am very satisfied after I read your FAQ, how can I start to purchase my order?
A10: Please click the "send" at the bottom of this page or contact our sales on Trade Mange online!


Dear friend:
Welcome you purchase our standard products or send us your OEM and ODM requests. You will be impressed by our superior quality, quick delivery date and attractive price. If any question about non-woven machine, contact me at any time, please!

 

 

 

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