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[China]
Trade Verify
Address: 116,Fuzhou Road,Suchu High-Tech Industrial Park Chuzhou City,Anhui Province,China
Contact name:Yuan
Chuzhou HH Non Woven Technology CO.,LTD |
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Verified Suppliers
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high speed saving investment Cost Effective SMS SMMS PP Spunbond Non woven Fabric Production Line
1.SMMS Application
The SMMs equipment is suitable for producing spinning bonded
nonwovens with various colors and different properties by taking PP
sheet as the main material and mixing masterbatch, antioxidant,
anti pilling agent and flame retardant.
2. Process flow
Additive (recycle edge)
↓
Material → melting and extruding → filtering → metering → spinning → quenching → air-flow drawing → web forming → calendaring → winding and slitting
3. Technical data
| Raw material | Polypropylene chips (Melt index: 30-40g/10min, with variation not more than 1% for each batch; Melt point: 166ºC; Ash content: <0.15-0.25% |
| Width of finished fabric | 3200mm |
| Single filament titer | 1.9-2.5 denier |
| Annual output | 5000 tons (say 7,200hours per year, over 60 gsm) |
| Web weight | 10-200 g/m2 |
| GSM Variation | CV value less than 5% |
| Extruder size | φ170×30:1 |
| Process speed: | 10~0m/min |
| Installed power | about 800kW |
3200 smms is suitable for PP spun-melt non-woven fabric making. It
used PP chips as raw
materials input undergoes the process of extrusion, spinning,
quenching, closure air stretching,
web formation, calendaring, winding, and cutting as per
requirements, and then packed for
storage and delivery.
3200 SMMS Model
| Effective Width | 3200mm |
| Weight Range | 9 - 100 g / ㎡ |
| Out put daily | 14 - 24 ton |
| Machine speed | ≦ 550 m / min |
| Transformer | ≈ 2200 KVA |
| Power Consumption | 1700º - 1900 º / Ton |
| Machine Size | 55 *25 * 12 M |
Major Characteristics:
1. The whole line is well-structured and easy to operate
2. The whole line highly automated
3. Control elements are of well-know make, high performance and
reliable technologies
4. The whole line are controlled by PLC and operated with touch
-scree.
5. The allocation of the main frame and auxiliary equipment can be
special designed and configurated according to customer's
requirements.
smms non woven fabric character
| G/m2 | 17 | 30 | 60 |
| MD N/5 cm | >23 | >40 | >81 |
| CD N/5 cm | >11 | >22 | >45 |
| MD Elongation％ | >30 | >30 | >30 |
| CD Elongation％ | >30 | >30 | >30 |
| Hydro-static pressure | >110 | >200 | >300 |
Product application
| Material | PP chip | Weight range | 10-150 g/m2 |
| Model | HHM-1.6SMMS/HHM-2.4SMMS HHM-3.2SMMS/HHM-4.0SMMS/HHM-4.8SMMS | Fabric usage | Medical applicant,shopping bag , packing Operation suit,face mask, baby diaper.etc |
Technical Parameters
| Model | HHM-1.6 SMMS | HHM-2.4SMMS | HHM-3.2SMMS | HHM-4.0SMMS | HHM-4.8SMMS |
| Effective width | 1.6M | 2.4M | 3.2M | 4.0M | 4.8M |
| Weight range | 10-100g/m2 | 10-100g/m2 | 10-100g/m2 | 10-100g/m2 | 10-100g/m2 |
| Out put per day | 7-12Ton | 10-18Ton | 14-24Ton | 17-30Ton | 21-36Ton |
| Machine speed | ≦400/min | ≦400/min | ≦400/min | ≦400/min | ≦400/min |
| Transformer capacity | ≦1500KVA | ≦1600KVA | ≦2200KVA | ≦25000KVA | ≦2630KVA |
| Power consumption | 1400º-2000º/Ton | 1400º-2000º/Ton | 1400º-2000º/Ton | 1400º-2000º/Ton | 1400º-2000º/Ton |
| Machine Size(L*W*H) | 45m*18m*12m | 45m-22m*12m | 45m*25m*12m | 45m*28m*12m | 45m*31m*12m |
M Model
| Working width | Fabric | Power input | Consumption | Annual output/Year |
| 1600mm | 15-300G/㎡ | ≈600KVA | 3000º-3500º/Ton | 800T |
| 2400mm | 15-300G/㎡ | ≈800KVA | 3000º-3500º/Ton | 1100T |
| 3200mm | 15-300G/㎡ | ≈1000KVA | 3000º-3500º/Ton | 1500T |
SMS Model
| Working width | Fabric | Power input | Consumption | Annual output/Year |
| 1600mm | 9-100G/㎡ | ≈800KVA | 1300º-1600º/Ton | 3200T |
| 2400mm | 9-100G/㎡ | ≈1250KVA | 1300º-1600º/Ton | 5100T |
| 3200mm | 9-100G/㎡ | ≈1600KVA | 1300º-1600º/Ton | 7000T |
| 4000mm | 9-100G/㎡ | ≈2000KVA | 1300º-1600º/Ton | 8700T |
| 4800mm | 9-100G/㎡ | ≈2250KVA | 1300º-1600º/Ton | 10500T |
SMMS Model
| Working width | Fabric | Power input | Consumption | Annual output/Year |
| 1600mm | 9-100G/㎡ | ≈1500KVA | 1700º-1900º/Ton | 4000T |
| 2400mm | 9-100G/㎡ | ≈1600KVA | 1700º-1900º/Ton | 6200T |
| 3200mm | 9-100G/㎡ | ≈2200KVA | 1700º-1900º/Ton | 8400T |
| 4000mm | 9-100G/㎡ | ≈2500KVA | 1700º-1900º/Ton | 10500T |
| 4800mm | 9-100G/㎡ | ≈2630KVA | 1700º-1900º/Ton | 12700T |
Parts of spunbonded nonwoven fabric production line:
Recycle extrude→Main extruder→Filter→Metering pump→Monomer suction device→spinning box( Changzhou/ENKA/KASEN spinneret )→Quenching air chamber→stretching device→Web former→Calender→Winder→Slitter
Spunbonded process and technical flow chart:
Additive(Recycling off-cut fabric)→Raw material→Melting→Filtering→Measuring→Spinning→Cooling→Stretching→Web forming→Calendering→Winding→Cutting→Final product
Parts of Melt blown nonwoven fabric production line:
Main extruder→filter→Metering pump→Air heating system→Melt blown sprayer (ENKA sprayer)→Web former→Winder→Slitter
Melt blown process and technical flow chart:
Raw material →Melting→Filtering→Measureing→Air heating→Spraying→Web forming→Winding→Cutting→Final product
Main parts of non woven system
The role of spinneret is to transform viscous flow of polymer melt or solution into small section with special section, and solidify through solidified medium, such as air or solidification bath. It is used for the uniform exit of the tow.
Two cooling blower for each other pressure gauges, pressure switches, air channel transfer baffles, air oil and water filter separators, cooling fan control cabinet and so on. Two cooling fans share a control cabinet to automatically control the start and stop of the two typhoon machines. The cooling wind can be taken directly from the air or from the outlet of the fan.
Control the pressure oil temperature of oil pressure system, stabilize oil temperature and oil pressure, prolong oil use time, improve the efficiency of mechanical lubrication and reduce wear. Freeze dry air to guarantee the quality of the product.
Meltblown die head assembly
maximum temperature: 300.;
Max.output:200kg/h;
Heating zone:8tod;
Perforated length:3,350mm;
HPI:40;
1 Sets L/D=10; Number of holes:5.276;
Capillary diameter:0.3mm;
Capillary length:3,600mm;
Extrusion Machine
Aperture:90 300kg/h 1pc;
Heating System: electricity heating; Drive Motor: Siemens; Original:CHINA;
Spinning Box uses hot oil for heating and insulation in cycle with reasonable structure, attractive appearance and low power consumption. It also charaterizes that the thickness of the fiber is uniform and the feeling of monofilament is fine without brokrn and rough warp, etc.
.Auto Winder
Machin
The main function is to wrap the hot rolled fabric into a certain volume."
Slitter&Cutter
The main function for a large package of cloth cutting according to customer specifications, to meet the customer's length, width, volume weight requirements.
Precisely CNC center hold machining part beyond customer request
Exhibition Show with customer
Shipment and packing
Large parts wrapped in several turns of films, small parts
boxed in a wooden crate, each
packaged is numbered and packed to easy loading/unloading and
installation
FAQ
Q1: What made you choose HH?
A: HH has a team of professional engineers directly to your factory
to install our spun-bonded
non-woven fabric making machine and melt-blown machine which
high-speed, stable, and reliable
to help you quickly establish your own production line.
Q2: Are you a manufacturer?
A: Yes, we are a professional manufacturer of nonwoven machinery.
We also had established
our own trading company to expand our foreign market business and
provided our customer with
better service.
Q3: Do you accept OEM?
A: Of course we are.
Q4: How long is the warranty period?
A: We provide 1 year warranty period.
Q5: What's your packing?
A: Large parts wrapped in several turns of films, small parts boxed
in a wooden crate, each
packaged is numbered and packed to easy loading/unloading and
installation.
Q6: Can customers send workers to your place to study the operation of the machine?
A: Of course, you are warmly welcome.
