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A380 Service 80000 Shots Mold Die Casting H13 Steel For Auto

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Shenzhen Johnhalm PDTec.,Ltd

A380 Service 80000 Shots Mold Die Casting H13 Steel For Auto

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Product Details

Die Casting Supplier Die Casting Aluminum Custom OEM Aluminum Casting A380 Service
 
Die Casting Design

Before die casting your parts, manufacturers will consider a number of factors, such as: element thicknesses and intricacies (affects the amount of time the metal should spend in mold or molds) and complexity of cast design (affects solidification time). To customize a die casting process for unique requirements, manufacturers can adjust the die design, process heat, the material composition or how long the material spends in a mold.
 

Die and component material and hardness for various cast metals 
Die componentCast metal 
Tin, lead & zincAluminium & magnesiumCopper & brass 
MaterialHardnessMaterialHardnessMaterialHardness 
Cavity insertsP20[note 1]290–330 HBH1342–48 HRCDIN 1.236738–44 HRC 
H1146–50 HRCH1142–48 HRCH20, H21, H2244–48 HRC 
H1346–50 HRC     
CoresH1346–52 HRCH1344–48 HRCDIN 1.236740–46 HRC 
  DIN 1.236742–48 HRC   
Core pinsH1348–52 HRCDIN 1.2367 prehard37–40 HRCDIN 1.2367 prehard37–40 HRC 
Sprue partsH1348–52 HRCH13
DIN 1.2367
46–48 HRC
44–46 HRC
DIN 1.236742–46 HRC 
Nozzle42040–44 HRCH1342–48 HRCDIN 1.2367
H13
40–44 HRC
42–48 HRC
 
Ejector pinsH13[note 2]46–50 HRCH13[note 2]46–50 HRCH13[note 2]46–50 HRC 
Plunger shot sleeveH13[note 2]46–50 HRCH13[note 2]
DIN 1.2367[note 2]
42–48 HRC
42–48 HRC
DIN 1.2367[note 2]
H13[note 2]
42–46 HRC
42–46 HRC
 
Holder block4140 prehard~300 HB4140 prehard~300 HB4140 prehard~300 HB 

 

HPDC Mold Advantages

· Net shape part configuration is achievable

· High dimensional accuracy is achievable

· Fast production

· Thinner walls are achievable when compared to investment and sand castings

· Wide range of possible shapes

· External threads can be casted

· Steel inserts can be over-molded

· Holes can be cored to internal tap drill size

 

Typical die temperatures and life for various cast materials
 ZincAluminiumMagnesiumBrass (leaded yellow)
Maximum die life [number of cycles]1,000,000100,000100,00010,000
Die temperature [C° (F°)]218 (425)288 (550)260 (500)500 (950)
Casting temperature [C° (F°)]400 (760)660 (1220)760 (1400)1090 (2000)

Die casting is a manufacturing process that is commonly used for producing accurately dimensioned, sharply defined, smooth, or textured surface metal parts. It is accomplished by forcing molten metal under high pressure into reusable metal dies. The die casting molds process follows the subsequent procedures regarding die cast mold manufacturing:

Mold Manufacturing Processes

1. A mold is created in at least two sections to allow the proper removal of the casting.
2. The sections are mounted securely within the machine and are arranged so that one is stationary while the other is moveable.
3. The two are tightly clamped together.
4. Molten metal is injected into the die cavity where it quickly solidifies.
5. The die halves are drawn apart and the casting is ejected.
 

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