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6.0x95m 12000t/d Rotary Kiln In Cement Plant Energy Saving

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6.0x95m 12000t/d Rotary Kiln In Cement Plant Energy Saving

Country/Region	china
City & Province	luoyang henan

Product Details

Energy-saving Rotary Kiln used in cement plant

Products Description

Cement Rotary Kiln

Rotary Kiln belongs to building material equipment, according to different materials, which can be divided into cement kiln, metallurgy chemical kiln and lime kiln. Cement kiln is used for making cement clinker and there are dry and wet methods to make cement clinker. Metallurgy chemical kiln is widely used for magnetic roasting of poor iron ore and oxidizing roasting of chrome and nickel in the steel factory; backing high-alumina mine in the refractory material factory; baking chamotte and alumina in the aluminum factory and baking chrome ore and chrome powder in the chemical plant. The Lime Kiln is used for roasting active lime in steel works and ferroalloy plants and light roasting dolomite.

The rotary kiln is a cylindrical vessel, inclined slightly to the horizontal, which is rotated slowly around its axis. The material to be processed is fed into the upper end of the cylinder. As the kiln rotates, the materials gradually move down towards the lower end, and may undergo a certain amount of stirring and mixing. Hot gases pass along the kiln sometimes in the same direction as the process material (co-current), but usually in the opposite direction (counter- current). The hot gases may be generated in an external furnace, or may be generated by a flame inside the kiln. Such a flame is projected from a burner-pipe (or'firing pipe') which acts like a large burner. The fuel may be gas, oil or pulverized coal.

Rotary kiln

NO	Model (m)	Production capacity t/h	Speed r/min	Feed in size mm	medium load t	Effective volume	Main motor		Size			Weight (T)
NO	Model (m)	Production capacity t/h	Speed r/min	Feed in size mm	medium load t	Effective volume	Power kw	Voltage V	L	W	H	Weight (T)
1	Φ2.2×6.5	13-14	22	<25	31	21.4	380	6000	12385	5390	4210	53
2	Φ2.2×11	15-16	21	<25	50	36	630	6000	21559	4540	3520	109
3	Φ2.2×13	16-18	21.5	<25	60	43	630	6000	26079	4540	3520	114.2
4	Φ2.4×8	15	20.8	<25	45	30	560	6000	17215	5564	4540	82.53
5	Φ2.4×13	20-23	19	<25	65	51.7	800	6000	27580	4540	3620	138
6	Φ2.6×13	30-32	19.6	<25	80	60	1000	6000	20883	7740	5670	144.5
7	Φ3×9	28-32	17.8	<25	70-80	55	1000	6000	23568	4760	3670	138.7
8	Φ3×11	36-40	18.9	<25	100	69	1250	6000	27610	5720	4080	181.9
9	Φ3×11	36	17.69	<25	100	69	1250	6000	24567	7510	5968	156.5
10	Φ3.2×11	40-45	17.4	<15	90-100	78	1250	6000	28000	5720	3672	180
11	Φ3.5×9.5	40	18	<20	115	76.4	1400	6000	29717	5250	5000	194.4
12	Φ3.5×11	45	17.2	<15	116	78.5	1600	6000	28454	5350	5600	271.64
13	Φ3.6×8.5	60	16.5	<20	102	86	2500	6000	19693	4141	5404.5	233.3*
14	Φ3.8×9	70-80	16.5	<20	130	94	2000	6000	28521	5550	5600	255.2
15	Φ3.8×12.5	55	16.4	<25	167	123.5	2500	6000	17419	10745	8204	301.4
16	Φ3.8×13	60	16.3	<25	173	128	2500	6000	19693*	4141*	5404.5	223.3*
17	Φ4.2×11	120	15.75	≤3 80%pass	182	134.5	2800		18500	4400	6500	256**
18	Φ4.2×11.5	130	15.99	≤3 80%pass	199	138	2800	10000	18002	8962	7520	219**
19	Φ4.2×11.5	130	16	≤3 80%pass	199	138	2800		17259	4960	5600	220**
20	Φ4.2×12.5	85	16	≤25 90%	210	151	3150		18400	4960	8640	251**
21	Φ4.2×12.5	145	16	≤3 80%	210	151	3150		18400	4960	8640	242**
22	Φ4.2×13	75	15.6	≤25 90%	209	157	3150		174450	4880	8000	255**
23	Φ4.2×13	150	15.6	≤3 80%	209	157	3150		17445	4880	8000	256**
24	Φ4.2×13.5	80-85	15.8	≤25 90%	230	164	3550		17744	6700	6010	256**
25	Φ4.2×14	95	15.6	≤25 90%	252	169	3550		19055	20490	23200	220**
26	Φ4.2×14.5	95	15.8	≤25 80%	250	178	4000		5050	6700	11054	278**
27	Φ4.6×14	95-110	15		285	185	4200	6000	23200	11054	6370	310**

Cement Rotary Kiln Burner/Gypsum Rotary Kiln technical characteristics:
♦ Kiln body is made of high quality composed of carbon steel or alloy steel plate and automatic welding;
♦ Tyre,Support Roller,Open gear adopts alloy cast steel;
♦ Sliding bearing with large gap not scraping tile bearing;
♦ Transmission device adopts hard tooth surface reducer, flexible diaphragm coupling, dc motor;
♦ Adopts hydraulic gear wheel;
♦ Preheater scales were used respectively to veiw of kiln head, and cylinder pressure tight seal;
♦ A slow drive device.

In the Wet Process, the kiln system is fed with liquid slurry, the
water then being evaporated in the kiln.
In the Semi-Wet Process, raw material is prepared as a slurry, but
a substantial proportion (50-80%) of the water is mechanically
removed, usually by filtration, and the resulting "filter cake" is
fed to the kiln system.
In the Dry Process, the kiln system is fed with dry raw meal
powder.
In the Semi-Dry Process, a limited amount of water (10-15%) is
added to dry raw meal so that it can be nodulised, and the damp
nodules are fed to the kiln system.

The original rotary cement kilns were called 'wet process' kilns.
In their basic form they were relatively simple compared with
modern developments. The raw meal was supplied
at ambient temperature in the form of a slurry.
A wet process kiln may be up to 200m long and 6m in diameter. It
has to be long because a lot of water has to be evaporated and the
process of heat transfer is not very efficient.

The slurry may contain about 40% water. This takes a lot of energy
to evaporate and various developments of the wet process were aimed
at reducing the water content of the raw meal. An example of this
is the 'filter press' (imagine a musical accordion 10-20 metres
long and several metres across) -such adaptions were described as
'semi-wet' processes.
The wet process has survived for over a century because many raw
materials are suited to blending as a slurry. Also, for many years,
it was technically difficult to get dry powders to blend
adequately.

In a modern works, the blended raw material enters the kiln via the
pre-heater tower. Here, hot gases from the kiln, and probably the
cooled clinker at the far end of the kiln, are used to heat the raw
meal. As a result, the raw meal is already hot before it enters the
kiln.The dry process is much more thermally efficient than the wet
process.

FAQ

Q: Why we believe in luoyang zhongtai industries co., ltd: A: 1. More than 30 years experience. 2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts. 3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates. Q:Delivery time A: parts lead time 1-2months, machines 2-3months. Q:Payment terms A: Accept payment type: T/T, L/C, Western union,Cash. 30% deposit when signed contract. Full payment paid before shipping Q: Quality warranty? A: guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply. Q: After sales service? A: we can supply technical guide for machines running test and parts maintenance if end user needs.