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Medium Frequency Induction Copper Melting Equipment Energy Saving

Shandong Huarui Electric Furnace Co., Ltd.

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Address: Mount Taishan Street, Anqiu Economic Development Zone, Weifang, Shandong

Contact name:Chris Lee

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Medium Frequency Induction Copper Melting Equipment Energy Saving

Country/Region china
City & Province weifang shandong
Categories Rubber Product Making Machinery
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Product Details

China medium frequency induction copper

 melting furnace with energy saving advantage​

 

 

      Unique new type patent  for thyristor and capacitor  uniform current

 

  1. Power saving advantages:

    Currently, thyristor serial-connected electric furnace is most widely applied in casting industry and it is also one of the lowest power consumption devices with a power factor of over 0.95. Compared with parallel-connected thyristor types , its power efficiency is much higher and power can be saved 20% higher than them.

  1. Environmental advantages

          Thyristor serial-connected equipment is durable and it has no special requirements for working environment, it can be applied under various environments with high safety performance, and it is also provided with various protective measures such as water pressure detection and temperature detection for water pipeline.

  1. Speed advantage

   Fast smelting speed and low power consumption are also the most unique advantage of thyristor serial-connected smelting system.

 

      4.  Low failure  rate 

 

       Failure rate is very low and malfunctions hardly occurs within five years, even if any minor problems occur, maintenance is very simple and convenient, so this is one of the reasons why it is widely praised in this industry.

 

 

Technical advantages:

 

Mature technology, no high harmonics, maximum power factor, power factor can be over 95%, power compensation devices and harmonic elimination device are not needed any more.

  Type 

Rated capacity

(T)

Rated Power

(KW)

Rated Frequency

(HZ)

Supply Power(V)Input current(A)Medium frequency voltage(V) drive type

adapted transformer

(KVA)

GW0.5-400-1.5S0.54001500380652.82500one drives one400
GW0.5-450-1.5S0.54501500380734.42500one drives two500
GW0.75-500-1.0S0.7550010005755002800one drives one500
GW0.75-600-1.0S0.7560010005756002800one drives two630
GW1.0-700-0.5S17005005757002800one drives one800
GW1.0-750-0.5S17505005757502800one drives two800
GW1.5-1000-0.5S1.5100050057510002800one drives one 1000
GW1.5-1200-0.5S1.5120050057512002800one drives two1250
GW2.0-1400-0.5S2140050057514002800one drives one1600
GW2.0-1500-0.5S21500500575×2750×22800one drives two1600
GW3.0-2000-0.3S32000300575×21000×22800one drives one2000
GW3.0-2250-0.3S32250300575×21125×22800one drives two2500
GW4.0-2400-0.3S42400300575×21200×22800one drives one2500
GW4.0-3000-0.3S43000300575×21500×22800one drives two3150
GW5.0-3000-0.3S53000300575×21500×22800one drives one3150
GW5.0-3500-0.3S53500300575×21750×22800one drives two4000
GW6.0-3500-0.3S63500300575×21750×22800one drives one4000
GW6.0-4000-0.3S64000300575×22000×42800one drives two5000
GW8.0-4800-0.3S84800300575×41200×42800one drives one5000
GW8.0-6000-0.3S86000300575×41500×42800one drives two6300
GW10-6000-0.3S106000300575×41750×42800one drives one6300
GW10-7500-0.3S107500300575×41875×42800one drives two8000
GW15-7500-0.3S157500300950×41134×42800one drives one8000
GW15-9000-0.3S159000300950×41361×42800one drives two10000
GW20-9000-0.3S209000300950×41361×42800one drives one10000
GW20-12000-0.3S2012000300950×41815×42800one drives two12000

 

 

Safety Advantage:

 

 

01    Hydraulic lock for furnace

 

        Prevent sudden slipping down of furnace body due to oil pipe fault .

 

02  Detecting system for molten iron leakage out of furnace 

      

       Direct current voltage is provided between induction ring and bottom electrode to detect the resistance value of furnace lining, it is not necessary to install a stainless steel wire at the inside of induction ring , preventing molten iron explosion accident.

 

 

03   Interlock of power supply cabinet door  

 

       Electric panel shall immediately cut off power supply if door is opened when equipment is running , avoiding electric contact accident.

 

04   Protection against accident due to high temperature of water and water leakage

 

       Avoid furnace explosion accident by detecting water temperature, water pressure and water flow.

 

05  Grounding protection

       

     Conduct the inducting electricity existing on the cabinet door into the ground ,Avoiding electric contact accident

 

06  drop-roof hood of furnace

     

      Prevent workers from falling when tilting the furnace

 

 07   Emergency power supply

 

       When the electricity is suddenly cut off, start the electricity generator group in time to provide power supply for water circulation of furnace,  hydraulic system, lighting and moving lifter , preventing circulation water of furnace from getting very high to damage induction ring, ,therefore avoiding accidence.

 

08   Resin-poured impedance with empty core

 

      Wholly poured by epoxy resin , safer application

 

Technology Features:

 

 Reliable ! High Efficiency ! Energy Saving!

 

 1.  Select first class electric elements , scientific layout, reasonable structure design, guaranteeing optimum running status of the whole system

 

 2. Thick raw material, reasonable match between induction ring and capacitor, intelligent type digital main control board, constant output and high  efficiency power factor are guarantee for quick melting speed.

 

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