Active Member
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[China]
Address: No.2, Lane 6, Langxia New Community, Bao’an District, Shenzhen
Contact name:Aiwen
Shenzhen Linquan Technology Co., Ltd. |
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High Quality Fully Automatic Dual Heads Crimping Terminal Wire Crimping Machine for high-tension cable
Equipment Overview
1. It is specially used for automatic high-voltage cable
processing, which could complete the capabilities of wire feeding,
peeling, weaving net,
copper close-loop crimping, inner center peeling, water-resistant
plug, terminal crimping, sheathing
2, The entire machine adopts PLC bus control communication and a
complete servo power system, which ensures solid overall
performance.
3. Touch display screen operation. All processing parameters can be
saved and production content can be edited and despatched upon
request.
4, With imported servo motor and CCD visual detection function, it
gives you actual-time tracking of the process quality to make sure
the product
yield.
5, The device adopts a high-precision servo motor and PM-01
pressure control system, high precision and sturdy stability and
real-time monitoring of the technique.
Technical Parameters
| Function | Fixed length cutting at both terminals, stripping, double-terminal crimping, double-terminal inserting, waterproof plug inserting, adjusting height on the touch screen, drawing force inspection, discharge defective products while selecting | Capacity | 18 sec per single-sided loading (Piece output depends on wire length and housing/terminal combinations) |
| Crimping Capacity | 10 tons and15 Tons Servo motor with mute specification (Customized according to the requirements of products) | Block Feed | Linear-carrier housing transferring/ Plate-loop conveying housing
feeding module (According to customer requirements) |
| Wire Cross-sections | 2.5 – 16 mm² (AWG 14 – 5) | Process Monitoring (integrated) | CCD Terminal Detection Crimping Force Monitoring Insertion Force Monitoring |
| Feeding Wire Length | 600-9999mm | Electrical Connection | 3 phase/380v/50HZ(machine comes with a transformer) |
| Outer Skin Cutting | 0-60mm, stripping precision ±0.5mm can be full stripping and half stripping; The cutting precision is 0.05mm. | Power | 25KW |
| Laser stripping aluminum foil | 3-50mm, the residual size of one circle of aluminum foil is less than the thickness of the outer insulation skin, the residual size of the sharp corner is less than or equal to 4.5mm, and the cutting accuracy is ±1mm, which does not hurt the woven net and insulation skin | Compressed Air | 0.5-0.7Map |
| Screening Can Cutting | 5-55mm, cutting accuracy ±0.4mm | Optional | Max.12 PCS Crimping Module ((with programmable crimp height) |
| Screening Can Reversal | 5-20mm | Quality Assurance | Pull force Height Crimp-height Measurement Seal Module RXM Linquan MES System Laser Inkjet Print Tinning Twisting Stranded Wire |
| Inner Skin Cutting | 0-55mm, stripping precision ±0.5mm can be full stripping and half
stripping; The cutting precision ±0.05mm |
Our advantages:
High-speed mass production capability
Excellent compatibility
Reliable machine performance
User-friendly HMI
Compatible with third-party data (such as MES, SCADA) interface
Flexible platform design
Short changeover time
Real-time equipment performance and process data
Easy-to-manage part number list
Modular design, such as standard housing insertion, crimping, CCD modules
Standardized and modular design
Outstanding quality control ensured by CCD on all processes
Quick changeover time
MES Traceability
Details:
The KYLIN Series is specially designed for high voltage Harness
manufacturing. Can produce kinds of high voltage harnesses of
varying
degrees of complexity.
It has the functions of Both-end measuring, cutting, Both-end
striping, Both-end crimping, Inner and outer skin cutting,
Screening can
cutting, Screening can reversal, Both-end Insertion and so on.
Reduce production time significantly.
These machines make it possible to manufacture a range of high
voltage harnesses.Greatly saving labor cost.
Precision transmission and alignment
Professional high-voltage line transmission module, to achieve
precise transmission of different specifications of high-voltage
wire.
During transmission, the wire is straightened synchronously to make
its transmission smoother and more accurate.
Automated inkjet printers mark the wires
The marked wires are picked up by a shuttle system and guided in
loops to the processing machines.
Continuous data flow and traceability Production data can be sent
directly to the machine via a network. The quality data from the
production process is saved for each wire harness and traceability
is guaranteed at all times.
Cutting Precision
It is based on a capacitive measuring principle, is integrated in
the blade holder and can be operated using any standard stripping
blade.
The sensitivity of the monitoring can be configured using setting
parameters.
Defective wire ends are detected automatically and rejected.
Cutting length shorter than 600mm, error range 0.5mm+
Self-Developed Crimping Head
Pass CPA+ pressure stability test CMK can reach to 4.0 or
higher,far higher than the industry standard 1.6(Detailed data
reports
can be provided)
Higher stability and accuracy
Adjust height on touchscreen
The crimping machine head,Laser stripping aluminum foil, Screening
Can cutting and can be added according to customers need.
The equipment is modular and can be matched according to product
types.
Self-Developed CCD Visual Inspection
CCD Visual Inspection detect the Coreless crimping, Crimping
without stripping, Deep and shallow crimping, Core wire splay, Half
packing of insulation layer and provide alarm.
Core Wire Online Inspection System
Detect the Copper Wire Inspection Number and Stripping Length
Inspection and provide alarm.
Self-Developed Online Pressure Inspection
Detect the Terminal Presence, Deep or shallow crimping and Coreless
crimping and provide alarm.
Magnetic Levitation Linear Motor
Fast handling Speed
High position accuracy
Quiet,long service life, low maintenance cost
High precision
Untwisting of the wires
Unwound wires are always twisted. A special
untwisting module removes this twist. The
wires are then 100% straight, which is crucial
for the subsequent fully automatic insertion.
Versatile seal insertion
Double-end crimping with the function of double-end housing
Insertion.
Simultaneous multiple housing insertio.
The latest generation seal module creates the ideal conditions for
the efficient insertion of High voltage wire seals.
Efficiency reach 18 sec per single-sided loading.
Drawing force inspection and discharge defective products while
selecting keep the qualigy.
Processing samples
