Suzhou Lingyao Pharmaceutical Equipment Co., Ltd. |
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Compact vial filling line,Space-saving vial filling equipment, liquid vial filling compact line for vials-LYKXGF2-30
LYKXGF2-30 Vial filling line use a vertical ultrasonic cleaning machine
The advantages of using a vertical ultrasonic cleaning machine in the penicillin bottle filling line include:
Efficient Cleaning: The vertical ultrasonic cleaning machine can quickly and thoroughly clean the inner and outer surfaces of penicillin bottles, effectively removing dirt and impurities.
Space-saving: The vertical design saves space, making it suitable for use on limited production lines and increasing production efficiency.
Ease of Operation: Simple operation, easy adjustment, and maintenance, reducing the workload of operators.
Environmentally Friendly and Energy Efficient: Ultrasonic cleaning machines use physical principles for cleaning, eliminating the need for chemical cleaning agents, which is environmentally friendly and energy efficient.
Improved Product Quality: With excellent cleaning results, it ensures the cleanliness and hygiene standards of penicillin bottles, thereby enhancing product quality.
Versatility: Vertical ultrasonic cleaning machines can be customized according to production needs, suitable for cleaning penicillin bottles of different sizes and shapes.
Model | LYQCL80+LYASMR620/48+LYKGF8 | LYQCL1000+LYASMR620/48+LYKGF10 | LYQCL120+LYASMR620/55+LYKGF12 |
Adaptive Spec | 2-30ml national standard vials | 2-30ml national standard vials | 2-30ml national standard vials |
Capacity | 6000-12000pcs/hr | 6000-18000pcs/hr | 6000-26000pcs/hr |
Clarity | >99% | ||
Breakage rate | <0.5% | ||
Filling Torlerance | 1.5 % | ||
Fresh Water consumption | 0.2-0.4Mpa/0.6-1.0 m3/hr | ||
Clean compressed air consumption and pressure | 0.3-0.6Mpa/35-80 m3/hr | ||
Pass rate of stopping | > 99% | ||
Pass rate of capping | > 99% | ||
vacuum pumping speed | 60m3/h(external distribution) | ||
Exhuast volume | 3500-4800m3/h | ||
Weight | 9300 KGs | ||
Total Power | about 90kw 380v 50Hz | about 93kw 380v 50Hz | about 110kw 380v 50Hz |
Size | about 12600 X 2260 X 2445mm | about 12600 X 2260 X 2445mm | about 13200 X 2260 X 2445mm |
The HACO hot air circulation oven plays a crucial role in the Vial filling line by providing efficient drying, sterilization, and heat source removal. After the vials undergo washing and rinsing processes, they are transferred to the oven for preheating, drying, and sterilization. The hot air circulation system ensures uniform heat distribution, effectively removing moisture and sterilizing the vials to meet stringent quality standards.
The XKFG series liquid filling and stoppering machine is designed for precise and efficient filling of insulin vials. It performs filling, post-filling air flushing, and stoppering operations with high accuracy and consistency. The machine is capable of handling vials in the specified 2-25ml range, ensuring precise dosage delivery and product integrity.
In conclusion, the Vial filling line integrates cutting-edge technologies and multiple processing stages to ensure the production of high-quality insulin vials. The synchronized operation of the ultrasonic bottle washing machine, hot air circulation oven, and liquid filling and stoppering machine enables a seamless and efficient manufacturing process, meeting the stringent requirements of the pharmaceutical industry.