Industrial Automation Honeycomb Magnetic Quick Mold Clamping System For Injection Molding Machine

Why Quick Mold Change?

Today’s market needs are diversifying, and the world economy is fluctuating. The goal of efficient management is to achieve a just-in-time (JIT) as well as single-minute exchange of die (SMED) manufacturing process. Production lines are often required to make a relatively small quantity of parts in a short time so the order can be delivered quickly. Doing this easily and safely — while being able to compete in the global market — requires a quick mold change system.

Using QHMAG quick mold change system, injection molding operations become safer and more efficient.

Heavy tools are swiftly moved into position and are located securely and repeatably with quick change mold clamps. Faster changeover means less downtime, more capacity and increased operational flexibility. Productivity rises, and that means a healthier bottom line.

Quick Mold Change System Components

Magnetic Plate Technical Parameter

Advantages of Magnetic Clamping System

1. Easy Installation
It does not require any changes to the molds,no need to change the appearance and structures, no need punch, just fix the magnetic plate by bolts in the rear panel threaded hole or T-slot of the injection molding machine.

2. High Safety
The Magnetic quick mold change is controlled by Electro-permanent magnet system which is an electrical pulse activates the system in a second (Magnetization): the mold is held by the natural force of the permanent magnets. The clamping force remains constant even in the absence of a power supply, it is still keep strong and continuously magnetic force when power off and does not disappear or loss by time and temperature factors.

3. High Efficiency
Use Magnetic quick mold clamping system can greatly improve the mold change efficiency, drastically reduces mold changeover times (up to 90%) compared to a conventional procedure. QMCS guarantees a uniform mold clamping, that is held using the whole contact surface. Clamping the mold with uniformity allows obtaining good quality parts even with the first molds. The two mold halves are perfectly aligned: friction is minimized, preserving wear of molds and the machine. Generally the mold change and mold clamping only need 3 minutes, large mold change only needs 10 minutes.

4. Save Space
The thickness of Magnetic plate is about 37-50mm, space is small. The magnetic quick mold clamping system does not use platens and other pneumatic and hydraulic components,save more space and make all the peripherals of the mold in the injection molding machine are easy for maintenance and operation.

5. Easy Operation

Magnetic quick mold clamping system clamps molds of any shape and size with strength. A single operator easily and safely performs the operation, without working inside the machine.

6) Economical and Practical
Use Magnetic quick change mold system means eliminating the cost of maintenance and management of brackets, consumables, fasteners.Electricity is only used to fix and release clamping, once the mold is safely held to the correct position, will no longer need to use the electricity. Magnetic chuck application temperature can maximum up to 150°C, machine weight up from 60 tons to 5000 tons.