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1 - 100L Ultrasonic Planetary Ball Mill for Solving Ultrafine Powder Blocking / Agglomeration

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1 - 100L Ultrasonic Planetary Ball Mill for Solving Ultrafine Powder Blocking / Agglomeration

Country/Region china
City & Province changsha hunan
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Product Details

1-100L Ultrasonic Planetary Ball Mill Designed to Solve Blocking & Agglomeration of Ultrafine Powder

 

Overview

 

Ultrasonic planetary ball mill is a new developed machine based on the grinding principle of the traditional planetary mechanism. It is mainly used for solving issues that appear in process of mixing and grinding materials by traditional ball mills such as blocking, sinking to the jar bottom, sticking to the jar wall,

Tencan ultrasonic planetary ball mill is small in volume, full of functions, high efficiency and low noise. It is an ideal equipment for scientific research units, colleges and universities and enterprise laboratories to get research samples (four samples at one time in each experiment) it is also used for grinding samples under vacuum state.

 

Working Principle 

 

There are four ball milling jars loaded on a turntable. When the turntable rotates, the ball mill jars make planetary movement around its own axis while they are revolving around the main shaft. The balls and materials are collided and sheared inside the jar in the high speed movement to achieve purpose of crushing, grinding, mixing and dispersing the material. Planetary ball mill is equipped with the ultrasonic equipment (composed of ultrasonic generator and ultrasonic transducer). The ultrasonic equipment is converted to the grinding jars through the conductive slip ring, which makes the inner wall of the jars generate ultrasonic mechanical oscillation. It effectively solves problems of blocking, bottom sinking and wall sticking caused by traditional ball mill. At present, the equipment can be only used for grinding various kinds of solid particles, suspending liquid and pastes under wet grinding condition.

 

Applications 

 

Ultrasonic planetary ball mill is widely applied in industries such as geology, mineral, metallurgy, electronics, building materials, ceramics, chemical industry, light industry, medicine, environmental protection and so on. It is specially most suitable for production fields like electronic ceramics, structural ceramics, magnetic materials, lithium cobalt acid, lithium manganese, catalyst, phosphor, long afterglow phosphor, rare earth polishing powder and electronic glass. Powder, fuel cell, Zinc Oxide varistor, piezoelectric ceramic, nano material, wafer ceramic capacitor, MLCC, thermistor (PTC, NTC), ZnO varistor, dielectric ceramics, alumina ceramics, zirconia ceramics, phosphor, zinc oxide powder, cobalt oxide powder, Ni-Zn ferrite, Mn-Zn ferrite and etc.

 

Features 

 

Compared with the same type of XQM series, the structure of ultrasonic planetary ball mill is much more solid and firm with good looking appearance. It realizes vibrating while grinding, and avoids phenomenon of blocking, bottom sinking and wall sticking in the process of grinding.

 

Parameters

 

Power supply: AC 220V-50HZ 
Ambient temperature 0-45 degrees centigrade
Relative humidity: Less than 80%
Altitude: more than 1000M
There must be no excess dust, acid, alkali, fog, electricity, corrosive gas or explosive gas in the air.
The output power of the sound generator 0.2KW
Ultrasonic frequency: 40KHz

 

Accessories 

 

We provide all kinds of mill pots in any matched size, which are made from following materials of agate, Alumina corundum ceramics, zirconia ceramics, silicon nitride ceramics, carborundum ceramics, stainless steel, high wear resistant steel, manganese steel, nylon, PU, cemented carbide, crystal glass, and etc.

 

 

We can also provide all kinds of mill balls like stainless steel balls, zirconia balls, alumina balls, PU balls, steel carbon balls, tungsten balls, agate balls, hard metal balls, silicon nitride balls, high wear resistant steel ball, manganese steel balls, nylon balls, cemented carbide, crystal glass and other special metal materials.

 

Recommendation For Matching Solutions About Mill Jars & Materials
Categories of MaterialsRecommended Mill Jars
Soil and other Materials which are not allowed with any impurityAgate mill jar
Metal & nonmetal materials which are not allowed with any impurityZirconia mill jar
High hardness materials like diamond, tungsten carbideTungsten carbide mill jar
Strong add & alkali materials or other materials at high temperaturePTFE mill jar
Iron ore materials with lower impurity sensitivity304 Stainless steel mill jar
Pigment or other materials with later process under high temperatureNylon mill jar
Aluminum materials like ceramic glazeCorundum mill jar
Electronic materials like lithium batteryPolyurethane mill jar
Easily oxidized materials or some special materials which need to
be protected under special atmosphere.
Vacuum mill jar

 

References About Grinding Medias & Materials
Materials of
Grinding Media
Hardness
(Mohs)
Features
Zirconia Balls≥9.0Super wear-resistance, without any impurity, corrosion & high temperature resistance.
Stainless Steel Balls≥6.0Wear-resistant, general corrsion resistance, high temperature resistance.
Agate Balls≥7.0Super wear-resistance, used for medicine,food and other materials which can not be contaminated with metal, corrosion, and high temperature resistance.
Alumina Balls≥8.5Wear-resistant, corrsion resistance and high temperature resistance.
Tungsten Carbide Balls≥9.0Super wear-resistance, without any impurity, corrosion & high temperature resistance.

 

Matching Solutions for Mill Jars & Balls
ItemsAgate BallsAlumina BallsStainless Steel BallsZirconia BallsTungsten Carbide Balls
Agate Mill jar    
Corundum Mill Jar  
Stainless Steel Mill Jar    
Zirconia Mill Jar   
Nylon Mill Jar   
PTFE Mill Jar   
Polyurethane Mill Jar   
Tungsten Carbide Mill Jar   
√ means: most suitable ▲ means: suitable

 

 

TENCAN is the leading manufacturer who engages in design & produce all kinds of lab ball mills and other powder equipment in China. Our factory was established in 2006, and our products have been exported to more than 60 countries throughout the world.

Main Product range of TENCAN:
1. Planetary Ball Mill-- for grinding various materials to nanoscale size(<0.1 μm);
2. Lab Roll Ball Mill-- for grinding various materials to micron powder (13-48 μm);
3. Lab crusher-- for primary crushing material samples to suitable size(1-30mm);
4. Powder mixer machine from 5L to 5000L;V type mixer, 3D mixer, Double cone mixer etc.;
5. Glove box series including transparent glove box, stainless steel vacuum glove box and glove box with inert gas purification system for different experimenting conditions.
6. Spare parts for ball mill equipment, such as grinding jars, grinding balls made of various materials and other accessories.

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