High Speed Double Glazing Glass Processing Line With Argon Gas Filling Online

High Speed Automatic Double Glazing Glass Processing Line With argon gas filling online

Vertical Insulating Glass Production Line

Productivity:Gas filling on line:22S/unit

Without Gas filling:20S/unit

Main Features:

• IGU line has 7 sections:

01 transfer section;

02 Glass washing machine;

03 discharge section;

04 inspection and installation section;

05 transfer section;

06 pressing and filling section;

07 discharge section.

• Using Siemens servo motors

• Applicable to produce double glass, triple glass

• PLC control system, touch screen interface

• Pressing and filling 2 pieces of IG units, totally 8 sections

Main Features

• Two pieces of IGU could be pressed and filled gas in once time, each IGU could fill argon gas over 90%

• Can be better prevented the pressing part to be out of shape by pressing two pieces of IGU in once time. Can reach 27s for each 1m*1m double glass, improving work efficiency highly

• High-speed IG processing line, we have obtained patent rights in China in 2019

• Solving the problem of waiting for working on the sealing robot. Installing two spacer frames for two IGU by one workman

• Automatically measuring glass size and labeling (labeling can be allowed before pressing and after pressing) with ERP system (Optional)

• From transfer part to pressing part, each part is divided

• Suitable for mass production in a factory. Ultra-fast speed

Optional functions:

• Step glass with optional edges

• Shaped glass

• Filling argon gas automatically

• Air-floating technology to transfer glass

To prevent the glass from being contaminated by wheels and leaving traces to improve the IG production’s high quality.

Details introduce of the LJBZ2535G

• 01 transfer section

Coating detection mechanism, automatic detection of offline Low-e film

• 02 washing machine

Main feature:

• Using 6 pieces of soft brushes with 0.1mm soft hair, can wash low-e glass

• Pre-washing (Optional)

• New air knife uses aluminum profile (Duckbill Air Knife), the size of the air outlet is adjusted by the aluminum profile duck beak. This can reduce the number of adjusting screws, ensure that each screw is not loose, and avoid the resonance of the air knife.

• The air knife can automatically adjust the width of the air knife according to the thickness

• The operation box with washing speed display, can accurately display washing speed (8-10m)

• Water tank automatic temperature control, water replenishing system

• European silencer system

• Stainless steel material

• 03 discharge section

• Storage glass

• 04 inspection and installation section

The new structure of this section is changed to an inline beam lifting structure (double beam). It is easy to inspect and wipe the glass

• 05 transfer section

• Automatic measurement of glass thickness. It can be used according to actual needs when working.

• 06 pressing and filling section

Main feature:

• Ultra-long (2500mm*3500mm) insulating glass can be compressed twice

• Adopts conveyor belt to transfer glass, uses servo motor to press glass

• The pressing plate can be opened for easy maintenance

• Pressing board with adjustable structure to guarantee long-lasting service life

• Automatically fill argon gas with significant sealing effect, higher argon content

• Set zones to fill different size of glass with follow-up sealing method reduces argon loss

• Can set gas value and show the process of filling gas on the touch screen

• Fast reacting sensor for permanent control of gas filling process

• Gas concentration can reach more than 90%

• No need to drill holes on the spacer frame

• Standard gas is Argon gas

• 07 discharge section

• Storage glass

• Can be connected to sealing machine

Technical data

Electrical parameters

Related products of LIJIANG GLASS

1.Vertical Insulating Glass Sealing Robot LJTJ2540 

Main Features:

• Japan Yaskawa servo system control, 8 axes, 7 sets of servo control system, full automatic and high-efficiency sealing machine

• 4 sections, can storage glass

• Adopt timing belt, smooth transfer and accurate position

• Automatically repair glass corners with scraper and roller

• Automatically measure glass size, glue depth (30mm) 

• Every auto-function is with manual operation

• Can coat double glass

• Shape glass with optional edges, step glass, triple glass (Optional)

• One set of booster pump controls two groups of sealants (Optional)

• Can use silicone, polysulfide and silicone structural sealants

• Glue head is in the front of the machine, which is easy for coating step glass

• Can be connected with insulating glass processing line

• With code scanning function (Optional)

Technical data

Electrical parameters

2.STJ03 TWO-COMPONENT gluing machine

STJ03 TWO-COMPONENT gluing MACHINE IS SUITABLE FOR THE LAST PROCESS OF insulating GLASS production line, mainly used for the coating of two-component polysulfide glue and two-component silicone hollow glue. The machine can automatically complete the suction, mixing and output of two components of glue, and can adjust the ratio of two components according to the performance and use requirements of glue, adjust the curing speed to achieve the best use effect.
STJ03 TWO-COMPONENT GLUING MACHINE IS A NEW TYPE OF EQUIPMENT DEVELOPED BY OUR COMPANY TO MEET THE NEEDS OF insulating GLASS and glass CURTAIN wall industry to provide high quality products. The machine full pneumatic control, without power access, can be on-site construction. Convenient operation, stable and reliable work, and only coating efficiency, good mixing effect, output glue flow stability and stepless adjustment of the ratio of two components. It is an ideal supporting equipment for large-scale production of high quality insulating glass and glass curtain wall products.

The main technical parameters
1, rubber barrel specifications
The inner diameter of component A barrel is 570mm (about 200L of glue per barrel)
The inner diameter of component B barrel is 280 (285) mm (about 20L glue per barrel)
2. Adjustment range of the proportion of A and B components:
Two-component polysulfide gum: 8:1 ~ 13:1 (volume ratio)
Two-component silicone adhesive is: 8: I~ I3:1 (volume ratio)
3, the maximum amount of glue: 60kg/h pressure L2 ~28MPa
4, pneumatic system: working pressure range: 0.4~ 0.6mpa
5, overall size: 1100*770*1650 weight 350Kg
6. Air consumption: 0.8m3/min