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Double Glazing Glass Production Line For Hollow Insulating Glass

Jinan Lijiang Automation Equipment Co., Ltd.

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Address: Block B 1307, Green Square, Huaiyin District, Jinan China

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Double Glazing Glass Production Line For Hollow Insulating Glass

Country/Region china
City & Province jinan shandong
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Product Details

Good Double Glazing Glass Production Line For Hollow Insulating Glass

Hollow Glass Double Station Production Line For Insulating Glass Processing

Hollow glass  double station  production line for Insulating glass processing

 

 

Feature of Vertical Insulating Glass Production Line

1. Adopt unique inflatable structure to ensure fast inflation speed, high inflation content and save air source

2. It can be connected with factory ERP and MES, from equipment with separate functions to automation, and then to intelligence.
3. There are two plate presses, which can be used individually or at the same time. Making small glass is to process two pieces of glass at the same time to improve the efficiency of the whole line.

Product Details of IGU Line

Cleaning section
The washing machine body is made of high-thickness 304 stainless steel plate, which is sturdy and durable.
With automatic glass thickness measuring device, no need to set glass thickness separately, automatic cleaning, scientifically avoid tedious manual adjustment of more than 8mm, and the maximum thickness can be cleaned to 30mm.
The brush bearing and bearing seat are important parts of the sweeper, which are easy to be damaged due to high rotational speed. Our company adopts thrust self-aligning ball bearings, which are more durable and stable than other rubber and plastic materials.

Air drying room
The air knife can automatically adjust the opening and distance according to different glass thicknesses.
The adjustment structure adopts mechanical structure with high stability.
Glass of different thicknesses can be cleaned continuously without manual adjustment of the air knife. The effect of making laminated insulating glass is better

Frame section

The advanced screw adjustment structure design is adopted, and the positioning accuracy of the aluminum frame is high.
The aluminum alloy guide is light and smooth, and can be automatically adjusted according to the height of the glass.
The overall design is hollow, and a maintenance rear door is installed to facilitate cleaning of the stains on the back of the glass.

Pressing method: servo motor timing belt
The servo motor timing belt method is adopted to ensure the ultra-high precision pressing of glass and the pressing speed. Can make extra-large, extra-thick glass.



Technical parameters:

Charging time: 3-5 seconds (1000㎜×1000㎜)

Thickness of insulating glass: 12-60mm 80mm (customized)

Double plate press can be machined maximum size :(customized)

Aerated insulating glass (height 3300mm* length 7000mm)

Movable synchronous belt inflatable - the inflatable way of li Jiang Glass

Filling gas from the bottom of the synchronous belt,
the air hole is always between the first glass and the aluminum frame, so that keep high gas concentration, uniform, fast speed, saving air source.

 

 

 

Parameter of Jumbo Size Automatic Insulating Glass Production Line

 

UnitLJBZ3370
Voltage 380V50Hz3P
Total powerKW54.5
Washing speedm/min2-10
Maximum working speedm/min45
Minimum glass sizemm450*280
Maxmum glass sizemm3300*7000 3000*3000 (Double press)
Flat glass thicknessmm3-30
Washing brushesPieces6
Maximum thickness of insulating glassmm80
Total gas consumptionL/min1500
Conveyer roll heightmm520
Dimension (L*W*H)mm47200*3500*4500

 

1. What does our company do ?

LIJIANG GLASS is the manufacturer in Jinan city, China since 2012 year. We make the IG line, Insulating glass sealing robot, spacer bending machine, butyl extruder machine desiccant filling machine and so on, porviding machines for all over the world with after sale service.

 

2. What is the IG line ?

The types of the IG line are without filling argon and with filling argon gas. There are also two special IG lines, air floating IG line and super fast IG line (washing and pressing two IG units together).

The IG line is calles insulating glass processing line, it includes glass washing machine, spacer frame installation and glass pressing machine. We normally have 2000*2500, 2500*3500, 2500*4000 ,2500*4500 and 3300*7000 IG line.

 

3. How to provide after-sales service ?

For India and India surrounding markets, we have two local Indian engineers who can provide services in a timely manner.

 

For the South American market, we have an engineer serving there.

 

For other markets, we have a team of engineers with 10-20 years of experience who will promptly go to foreign customers' factories to install machines, train workers and provide after-sales service.

 

Due to the virus all over the world, our engineers are confined to many countries in the world. Therefore, we provide installation services and training work online through WeChat, Whatsapp, etc. Once the world has a better kit, our engineers will go check out our machines again.

 

4. How to package production line ?

One set of IG line normally needs two containers when shipping to foreign country, 2 pieces of 40HQ containers.

 

Electrical parameters

NAMEORIGINBRAND
PLCGermanySIEMENS
Low voltage electrical applianceGermanySIEMENS
Frequency converterGermanySIEMENS
Servo motor for step glassJapanFUJI
Photoelectric switchGermanySICK
Micro SwitchTaiwanTEND
Button and indicator lightFranceSCHNEIDER
Touch screenTaiwanWEINVIEW
Intermediate relayJapanOMRON
Brush motorChinaQINGHUA
Water pumpChinaLINGXIAO
GuideTaiwanHIWIN
Pneumatic ComponentsTaiwanAIRTAC

 

Pictures of Jumbo size automatic insulating glass production line

Related Production of LIJIANG GLASS

 

Vertical Automatic Glass Washing and Drying Machine

 

  • Automatic vertical cleaning machine adopts Siemens control system, which can freely adjust the cleaning speed of cleaning machine.
  • Vertical Automatic washing machine can Wash online and offline low-e glass, automatically recognizes Low-e film
  • Vertical Automatic washing machine Using 6 pieces of soft brushes
  • The pre-cleaning section adopts stepless frequency conversion speed regulation, and the glass can run smoothly at the right speed.
  • Water tank automatic temperature control, water replenishing system Cleaning and water tanks are made of stainless steel and corrosion resistant materials, and the transfer rollers are acid and alkali resistant rubber rollers, which are automatically adjusted according to the glass thickness.

  • 304 stainless steel materials
  •  
  • Automatic vertical washing machine Using intelligent intermittent energy-saving working methods
  • Automatic vertical washing machine adopt European silencer system
  • The air knife can automatically adjust the width of the air knife according to the thickness
  • Automatic vertical washing machine Adopt variable frequency fan, energy efficient, good cleaning effect
  • Hierarchical type washing system

Tech Parameters of Vertical Glass cleaning and Drying Machine

Power supplyVoltage(V)380
Frequency (Hz)50
Main powerkW≈35
Washing speedm/min1~7
Max high speedm/min10
Min glass sizemm450×280
Max glass sizemm2500×4000
Glass thicknessmm3~15
Roller heightmm500±20
Total weightkg≈3500

Advantages of glass washing machines
• Use 3 pairs of 0.1mm soft bristle brushes to clean low-e glass
• Pre-wash (optional)
• The air knife can automatically adjust the width of the air knife according to the thickness
• The new type of air knife adopts aluminum profile (duckbill air knife), and the size of the air outlet is adjusted by the aluminum profile duckbill. This can reduce the number of adjustment screws, ensure that each screw is not loose, and avoid air knife resonance.
• European silencer system
• Operation box with washing speed display, which can accurately display washing speed (8-10m) • Automatic temperature control of water tank, water replenishment system
• Stainless steel

Detail of AutomaticGlass Washing Machine






Introduction of LIJIANG GLASS

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