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Vertical Insulating Glass Production Line With Auto External Joint Plate Pressing

Jinan Lijiang Automation Equipment Co., Ltd.

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Vertical Insulating Glass Production Line With Auto External Joint Plate Pressing

Country/Region china
City & Province jinan shandong
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Product Details

LJBZ2535 Professional Vertical Automatic Insulating Glass Production Line with Auto External Joint Plate Pressing Function
Product Description
LJBZ2535 Automatic Vertical Insulating Glass Production Line
 
The complete LJBZ2535 Insulating Glass Production Line has 7 sections:
01 switch section;
02 washing machine;
03 discharge section;
04 inspection and set up section;
05 switch section;
06 urgent and filling section;
07 discharge section.
Optional Functions:
•Step glass with non-obligatory edges
•Shaped glass
•Filling argon fuel mechanically
•Air-floating technological know-how to switch glass
•PLC manage system, contact display screen interface
•Using Siemens servo motors
•Applicable to produce double glass, triple glass To forestall the glass from being contaminated with the aid of wheels and leaving traces to enhance the IG production’s excessive quality.
The second part: the washing and drying section.
 
In this glass washing and drying section, there are three pairs of tender brushes and 4 pairs of water spray for washing and drying glass. The air knife is flow designed, which section continually maintains the proper and appropriate distance between the glass and air knife in the press and graph section. ( Entirely as equal as the LISEC ) The switch wheel from this section: The the front and returned switch wheel is all-direction moved, all actively transferred. Whatever the glass dimension is massive or small, it continually ensures the glass bypass thru smoothly. ( Entirely as identical as the LISEC ) The axle and bearing of brushes undertake all stainless steel, which should preserve the computer can washing stabilized and the use of for a lengthy time. The complete drying desktop makes use of a sound insulation design, which should minimize noise air pollution effectively.
The 6th parts: the pressing and gas filling section.
In this section, it may want to undertake on line enter the appropriate gasoline share value, all the records should exhibit off on the contact screen, and at some point of the gasoline filling processing, the contact display screen can exhibit off the total fuel submitting technique visually. However, how to exhibit off the proportion of the argon fuel filling on the contact display online, is the necessary of science on insulating glass production. Jinan Lijiang Glass, which is the first and the solely manufactory, should grasp this technological know-how very nicely from China. There is no doubt that it should be very beneficial for clients when argon gasoline is filling, it will exhibit off the complete processing on the screen. When it reaches the purchaser placing data, It will alarm and give up immediately. So it no longer solely can shop the argon fuel however additionally can keep the processing time. By the way, the backside of fuel filling is our one of a kind structure. (Entirely as equal as the shape of LISEC) The total press and gasoline filling part is divided into 5 components (per 750mm), when the small measurement glass (less than 750mm) passes via the urgent and fuel filling section, solely one section may want to work. When the distinction dimension glass, which glass is greater than 750mm however much less than 1500mm, passes via the urgent and fuel filling section, it will two components work, no want the entire press and gasoline filling area work, to retailer greater the argon gas.
Advantages & Features

 

 
Benefits & Advantages
 
Adopt SIEMENS manage system, hold secure overall performance PLC manage system, contact display screen interface Automatically regulate the depth of glue with digital show Using servo to manipulate system, modular function, superposition function Applicable to produce stepped IG, triple IG and fashioned IG Two portions of IGU can be made and stuffed with argon fuel in one time (Optional) Min & Max glass sizes can be optionally available European sketch concept, easy and clever operation; the world-famous company of core components, make sure secure operation and lengthy carrier life; It is designed for processing excessive high-quality glass, such as reflective glass, Low-E glass, reflective glass and tempered glass; Large glass processing size, a range of fashions and customization available; Large manufacturing capacity, output 1,000pcs in working days; It can be used for two-layer, three-layer, pad and glass with irregular shape; Automatic air gasoline filling at some stage in the glass paper meeting process.

 

The coating inspection
 
To keep away from the Low-E glass or Coated glass put inverse aspect and Leave wheel marks or scratch Low-E Coating, Jinan LIJIANG Glass makes use of coating inspection -metal movie conductive. (others suppliers from China, commonly use photoelectric detection, and it is in reality a little challenging to understand for greater transparent)

 

The pressing box uses the high precision servo motor.
The servo motor could be accurately calculated the thickness of the Insulated glass and aluminum spacer. Compared with the traditional hydraulic stations. And also, it could guarantee the precise working pressure and protect the glass from damage, at the same time increasing the working speed.

 

It uses six soft (Low-E Glass) brushes with the 0.1mm diameter only.
It has 6 brushes which are all soft brushes, could wash and dry more different types and sizes of Low-E glass, flat glass, tempered glass, and so on. It has a diameter of less than 0.1mm bristles, never damaging glass, especially for Low-E glass cleaning.

 

The whole washing machine all uses #304 stainless steel materials
The whole washing and drying section adopts #304 stainless steel materials, including the plate and interior spare parts. The thickness plate can be up to 4mm and the interior plate can be 8mm. The equipment performance is better and the service life is much longer than other suppliers.

 

Air-floating technology
 

 

The first one to use adjustable points to ensure that the platen will never deform.
The whole instrumentation adopts CNC technology into the pressing board. it had been designed the adjustable points within the pressing board to stay the armor plating straight all the time. In China, except LIJIANG, no additional different suppliers may guarantee that the pressing board can stay vertical and straight all the time once being employed for over ten or twenty years
Main Technical Parameter
Item.
Spec.
Max.glass size
2500*3500mm
Min.glass size
450*280mm
Glass thickness
3-15mm
Insulating glass thickness
50mm
Glass washing speed
2-10m/min
Glass conveyor speed
45m/min
Washing brushes
3pairs
Water consumption
0.5t/h
Water conductivity
≤40
Air pressure
≤40μs/cm
Total power
3P380V 50HZ 40KW
Dimension
23500*3500*3700mm
Weight
6500Kgs
Name
Brand
Servo motor
Germany Simens
Servo driver
Germany Simens
Servo motor
Germany Simens
Servo motor
Germany Simens
PLC
Germany Simens
Low voltage component
Germany Simens
Frequency converter
Germany Simens
Switching power supply
Taiwan MW
Optoelectronic switch
Korea Autonics
Pneumatic component
Taiwan Airtac
Pneumatic component
Taiwan Airtac
Touch screen
Taiwan Wenview
Travel switch
Taiwan (TEND)
Relay
Japan Omron
Button and indicator light
French Schneider

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